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Napoleon WSX-N Series User Manual

Napoleon WSX-N Series
156 pages
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IOM
W415-3101 / B / 01.09.23
UM
PG
63
$10.00
INSTALLER: PLEASE FAMILIARIZE YOURSELF WITH VENTING/DRAINING SECTIONS OF
THIS MANUAL BEFORE PROCEEDING WITH THE INSTALLATION. LEAVE
THIS MANUAL WITH THE APPLIANCE FOR FUTURE REFERENCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
INSTALLATION AND
OPERATING INSTRUCTIONS
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleon.com • hvac@napoleon.com
SAFETY INFORMATION
ELECTRICAL SHOCK, FIRE OR EXPLOSION
HAZARD
Failure to follow safety warnings exactly could result in
serious injury, death or property damage.
Improper servicing could result in dangerous operation,
serious injury, death or property damage.
As a professional installer, you have an obligation to know the product
better than the customer. This includes all safety precautions and related
items.
Prior to actual installation, thoroughly familiarize yourself with this
instruction manual. Pay special attention to all safety warnings. Often
during installation or repair, it is possible to place yourself in a position
which is more hazardous than when the unit is in operation.
Remember, it is your responsibility to install the product safely and to
know it well enough to be able to instruct a customer in its safe use.
!
WARNING
!
MANUFACTURER RESERVES THE RIGHT TO DISCON-
TINUE, OR CHANGE AT ANY TIME, SPECIFICATIONS
OR DESIGNS WITHOUT NOTICE AND WITHOUT INCUR-
RING OBLIGATIONS.
H1.52A
WSX-N SERIES
TWO STAGE MULTI POSITION HIGH EFFICIENCY (CONDENSING) FORCED AIR
GAS FURNACE
UPFLOW
HORIZONTAL
RIGHT
9600Q SERIES
CERTIFIED TO CSA/ANSI Z21.47:21 • CSA 2.3:21

Table of Contents

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Napoleon WSX-N Series Specifications

General IconGeneral
EfficiencyUp to 96% AFUE
Heat ExchangerStainless Steel
Cabinet TypeMulti-Position
Fuel TypeNatural Gas
Heating Capacity40, 000 to 120, 000 BTU/h
Warranty10 Year Parts

Summary

SAFETY INFORMATION

DANGER

Indicates an imminently hazardous situation that will result in death or serious injury.

WARNING

Indicates a potentially hazardous situation that could result in death or serious injury.

CAUTION

Indicates a potential hazardous situation that may result in minor or moderate injury.

FIRE OR EXPLOSION HAZARD

Highlights hazards of fire or explosion due to incorrect installation or operation.

WHAT TO DO IF YOU SMELL GAS

Provides critical steps to take if a gas leak is detected, emphasizing safety and evacuation.

CARBON-MONOXIDE POISONING HAZARD

Warns about the dangers of carbon monoxide poisoning from flue gas infiltration.

1.0 INTRODUCTION

2.1 SAFETY RULES

2.2 CODES

WARNING: DO NOT INSTALL THIS FURNACE IN A MOBILE HOME!

A critical warning against installing the furnace in mobile homes due to safety risks.

TABLE B - MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS

3.0 FURNACE SIZING

4.0 LOCATION OF UNIT

4.1 GENERAL GUIDELINES

Provides guidelines for selecting a furnace location, considering routing, access, and drainage.

4.3 INSTALLATION IN UPFLOW OR HORIZONTAL POSITIONS

5.0 COMBUSTIBLE CLEARANCES

WARNING: THIS FURNACE IS CERTIFIED FOR INSTALLATION ON COMBUSTIBLE FLOORS.

A critical warning regarding installation on combustible floors, specifying wood flooring only.

6.0 DUCTWORK

6.1 DUCTWORK STEPS

7.0 VENTING AND COMBUSTION PIPING

WARNING: FAILURE TO PROPERLY VENT THIS FURNACE CAN CAUSE CARBON MONOXIDE POISONING OR AN EXPLOSION OR FIRE.

A critical warning about the severe consequences of improper venting, including CO poisoning and fire.

8.0 NON-DIRECT VENT FURNACE INSTALLATIONS USING INDOOR COMBUSTION AIR (ONE PIPE SYSTEM)

CAUTION: AIR FOR COMBUSTION AND VENTILATION PURPOSES MUST NOT ORIGINATE FROM A CORROSIVE ATMOSPHERE.

A caution against using corrosive air sources for combustion, voiding warranty and causing damage.

8.1 DETERMINING COMBUSTION AIR

CASE 1: FURNACE LOCATED IN A UNCONFINED SPACE

Guidance on combustion air requirements for furnaces installed in unconfined spaces.

CASE 2: FURNACE LOCATED IN A CONFINED SPACE

Guidance on combustion air requirements for furnaces installed in confined spaces.

CASE 3: FURNACE LOCATED IN A CONFINED SPACE, OUTDOOR AIR FROM ATTIC OR CRAWL SPACE

CASE 4: FURNACE LOCATED IN A CONFINED SPACE, OUTDOOR AIR DUCTED HORIZONTALLY

IMPORTANT: WHEN USING INDOOR AIR OR THE NON-DIRECT VENT CONFIGURATION, THE COMBUSTION AIR INLET TO THE FURNACE MUST BE PROTECTED FROM BLOCKAGE.

9.0 VENTING GUIDELINES

9.1 VENT TERMINATION

9.3 IN UNITED STATES

9.4 FURNACE VENTING INSTALLATIONS

9.4.1 NON-DIRECT VENT INSTALLATION USING INDOOR COMBUSTION AIR (ONE PIPE SYSTEM)

Instructions for non-direct vent installations using indoor air for combustion.

9.4.2 DIRECT VENT INSTALLATION USING OUTDOOR COMBUSTION AIR (TWO PIPE SYSTEM)

Instructions for direct vent installations using outdoor air for combustion.

9.4.3 COMBUSTION AIR

Details on supplying combustion air, including material requirements and sealing.

10.0 TERMINATIONS

10.1 COMBUSTION AIR

Guidelines for terminating combustion air intake pipes, including vertical and horizontal configurations.

10.2 EXHAUST

Guidelines for terminating exhaust pipes horizontally and vertically, including considerations for wind and buoyancy.

10.6 MULTIPLE VENTING

COMMON VENTING IS PROHIBITED!!

A strict prohibition against common venting of multiple furnaces.

TABLE - DIRECT VENT TERMINAL CLEARANCES

TABLE - NON-DIRECT VENT TERMINAL CLEARANCES

11.0 ROUTING OPTIONS

11.1 CONDENSATE DRAINS

Requirements for draining condensate from the furnace, including trap assembly and hose connections.

11.3 EXHAUSTER ORIENTATION & PRESSURE SWITCH LOCATION

IMPORTANT: THESE FURNACES DO NOT ALLOW FOR EXHAUSTER ROTATION.

Critical instruction that exhauster rotation is not permitted on these furnaces.

WARNING: THERE MUST NOT BE ANY OPENINGS BETWEEN THE BLOWER DIVISION PANEL AND THE COMBUSTION COMPARTMENT.

11.4 DRAIN HOSE INSTALLATION

11.4.1 DRAIN PIPING

Guidance on conveying condensate from the drain trap assembly to a disposal system, avoiding freezing.

CAUTION: DO NOT DRAIN THE CONDENSATE OUTDOORS.

Critical caution against draining condensate outdoors or in areas prone to freezing.

11.4.2 PRIMING CONDENSATE TRAP

11.5 ALTERNATE CONDENSATE DRAIN PIPING INSTALLATION USING 1/2" PVC OR 3/4" CPVC

12.0 GAS SUPPLY AND PIPING

WARNING: THIS FURNACE IS FACTORY EQUIPPED TO BURN NATURAL GAS ONLY.

A critical warning stating the furnace is designed for natural gas only and requires a conversion kit for LP.

12.2 GAS PIPING

Specifications for gas piping installation in accordance with Canadian and US codes, including flexible connectors.

12.3 GAS INLET PRESSURE

12.5 PURGING GAS LINES

Instructions for purging gas lines, emphasizing safety to prevent fire or explosion.

13.0 CONVERSIONS

13.1 HIGH ALTITUDE CONVERSION

Guidance on converting the furnace for high altitude operation based on fuel type and location.

13.4 CHECKING THE INLET GAS PRESSURE

13.5 SETTING THE MANIFOLD GAS PRESSURE

WARNING: ALL REGULATOR ADJUSTMENTS MUST BE DONE BY A TRAINED, QUALIFIED TECHNICIAN.

A critical warning that all regulator adjustments must be performed by qualified technicians.

13.6 CHECKING FURNACE INPUT

14.0 ELECTRICAL SPECIFICATIONS

14.1 ELECTRICAL WIRING AND CONNECTIONS

Instructions for making electrical connections, ensuring compatibility and safety.

WARNING: SHUT OFF ELECTRICAL POWER AT THE FUSE BOX OR SERVICE PANEL BEFORE MAKING ANY ELECTRICAL CONNECTIONS.

A critical warning to shut off power before making any electrical connections to prevent shock.

14.2 FURNACE CONNECTION

WARNING: THIS FURNACE IS EQUIPPED WITH A BLOWER DOOR SAFETY SWITCH. DO NOT DISABLE THIS SWITCH.

A critical warning not to disable the blower door safety switch due to shock hazards.

15.0 LOW VOLTAGE WIRING

15.1 SINGLE STAGE THERMOSTAT

Information on using a single-stage thermostat with a two-stage furnace and heat anticipation adjustment.

15.2 TWO STAGE THERMOSTAT

15.3 THERMOSTAT LOCATION

16.0 OPTIONAL ACCESSORIES (FIELD SUPPLIED/ INSTALLED)

16.1 ELECTRONIC AIR CLEANER

Details on connecting and controlling an electronic air cleaner via the furnace control.

17.0 INITIAL STARTUP PROCEDURES

17.1 TO START THE FURNACE

Procedure for safely starting the furnace for the first time.

17.2 TO SHUT DOWN THE FURNACE

Procedure for safely shutting down the furnace.

17.3 SEQUENCE OF OPERATION

IN THE EVENT OF FLAME FAILURE:

Describes the furnace's response and lockout procedures in case of flame failure.

18.0 AIR FLOW

18.1 TEMPERATURE RISE CHECK

Procedure for checking the temperature rise across the furnace to ensure correct airflow.

18.3 BLOWER AIRFLOW

18.4 CONTINUOUS FAN OPERATION

19.0 MAINTENANCE AND TROUBLESHOOTING

19.1 AIR FILTER

Instructions for inspecting, cleaning, or replacing the furnace air filter for optimal performance.

19.3 CLEANING

IMPORTANT: Be careful not to bend the fins when cleaning. You may wish to leave this maintenance procedure to your service technician.

IMPORTANT: Your furnace should be cleaned and inspected annually by a trained and qualified service technician.

19.4 TROUBLESHOOTING FLOWCHART

SEQUENCE OF OPERATION

The operational sequence of the furnace, from thermostat call to blower operation and lockout.

19.5 DIAGNOSTIC CODES FOR STATUS LED

20.0 WIRING DIAGRAM FOR TWO STAGE FURNACE

21.0 WARRANTY

PRESIDENT'S LIMITED WARRANTY (Registered)

Specific terms for the registered President's Limited Warranty, including duration and conditions.

22.0 REPLACEMENT PARTS LIST

23.0 SERVICE HISTORY

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