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Nordberg A2020 User Manual

Nordberg A2020
55 pages
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140569
A2020
INSTRUCTION MANUAL
GP Series Cone Crushers
Operator version 3/01
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Nordberg A2020 Specifications

General IconGeneral
BrandNordberg
ModelA2020
CategoryController
LanguageEnglish

Summary

Nordberg A2020 Instruction Manual

General Information

Nordberg A2020 System Overview

Overview of the Nordberg A2020 system, its components, and applications.

User Interface Description

Details on the Display Control Unit (DCU) interface, including display and control keys.

Display Screen Layout

Explanation of the seven windows on the display screen and their functions.

Main Menu and Submenus

Description of the main menu and its submenus for system navigation.

Crusher Control Operations

Crusher Control Display

Description of the crusher control screen functions and indicators.

Selecting Operation Modes

Guide to selecting operational modes: manual, setting, and load control.

Manual Control Mode

Explanation of manual control mode operation and selection process.

Setting Control Mode

Description of setting control mode, comparing actual vs. preset values.

Load Control Mode

Explanation of load control mode, comparing pressure and power values.

Feeder and Winter Mode Control

Details on feeder control via level switch and winter mode operation.

Setting Preset Values

Preset Values in Setting Control

Procedure for setting preset values in setting control mode.

Preset Values in Load Control

Procedure for setting preset values in load control mode.

Operation Data Monitoring

Trends Display

Explanation of the trends display for monitoring crusher actual values over time.

Field Data Logging

Description of field data, including standard measurements and data logging.

Alarm and Warning System

Alarm Indication and Information

Details on alarm indication (color coding) and obtaining more information.

Browsing Alarm Messages

Instructions for navigating through alarm and warning messages.

Reading Alarm and Warning Data

Procedure for reading alarm and warning data and using function keys.

Additional Alarm Information

List of additional information gathered on alarms and warnings.

Calibration Procedures

Manual Calibration Method

Instructions for performing manual calibration of the crusher setting.

Contact Calibration Method

Description of contact calibration for fine crushers.

Manual Calibration Steps

Detailed steps for performing manual calibration.

Contact Calibration Steps

Detailed steps for performing contact calibration.

System Diagnostics

Diagnostics Display Overview

Overview of the diagnostics display content and related functions.

Reading Trends in Diagnostics

Procedure for reading trends through the diagnostics menu.

Trend Screen Function Descriptions

Description of functions for keys in the trend screen.

Input and Output Data Monitoring

Procedure for viewing input and output data for sensors and actuators.

Crusher Start/Stop Procedures

Starting Lubrication System

Steps to start the crusher lubrication system.

Starting the Crusher

Steps to start the crusher itself.

Starting Feeding Device

Steps to start the feeding device.

Stopping Feeding Device

Steps to stop the feeding device.

Stopping the Crusher

Steps to stop the crusher.

Stopping Lubrication System

Steps to stop the lubrication system.

User Setup and Configuration

Language Selection

Procedure for selecting the user interface language.

Metric or Imperial Units Selection

Procedure for selecting between metric and imperial units.

Time and Date Configuration

Procedure for changing the system time and date.

Error and Information Messages

Setting Sensor Faults

Messages related to setting sensor faults and recovery.

Pressure Sensor Faults

Messages related to pressure sensor faults and peaks.

Lubrication Oil Temperature Faults

Messages for lubrication oil temperature in tank faults.

Crusher Lubrication Return Oil Temperature Faults

Messages for crusher lubrication return oil temperature faults.

Power Measurement Faults

Messages for power measurement faults and limits.

Safety Device Status and Tripped Messages

Feeding Device Safety Status

Status of the feeding device safety device and its implications.

Lubrication Oil Cooler Safety Status

Status of the lubrication oil cooler safety device.

Lubrication Pump Safety Status

Status of the lubrication pump safety device.

Lubrication Oil Heater Safety Status

Status of the lubrication oil heater safety device.

Adjustment Pump Safety Status

Status of the adjustment pump safety device.

Crusher Safety Device Status

Status of the crusher safety device.

Cable and Connector Faults

Crusher Control Circuit Faults

Faults related to the crusher control circuit cables and connectors.

Feeding Device Control Circuit Faults

Faults related to the feeding device control circuit cables.

Lubrication Oil Heater/Cooler Circuit Faults

Faults in lubrication oil heater and cooler control circuits.

Lubrication Pump Control Circuit Faults

Faults in the lubrication pump control circuit cables.

System Fault Diagnostics

Adjusting Faults

Diagnosis for faults related to setting adjustments.

Filter Jam Fault

Diagnosis for filter jam in lubrication oil.

Lubrication Problem - Process Stopped

Troubleshooting for process stoppage due to lubrication failure.

Software and Network Error Messages

Connection Errors (PCM-LCM, DCU-PCM)

Error messages for broken connections between modules.

CAN Bus Malfunctions

Error messages related to CAN bus connection issues.

Module Unreliability and Software Failures

Messages for unreliable modules and software file open failures.

Appendix 1: Circuit Diagrams and Connections

System Component Interconnections

Diagram showing interconnections between PCM, LCM, and DCU.

Main Power Distribution and Motor Control

Schematics for main power, motors, starters, and power components.

Auxiliary Systems Wiring

Wiring for pumps, fans, heaters, and other auxiliary motors.

Control and Safety Circuits

Diagrams for crusher motor control, safety circuits, and emergency stops.

PCM Module Interface and Signals

Wiring details for the PCM module inputs, outputs, and signals.

Communication and Advanced Control Wiring

Wiring for frequency converters, DCU, LCM communication, and manual control logic.

LCM Module Interface and Signals

Wiring details for the LCM module inputs, outputs, and sensor signals.

Component Identification and Wiring Index

Index of components and their wiring references.

Appendix 2: Spare Parts Book

Parts List for A2020 System

List of parts for the A2020 system with reference numbers and descriptions.

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