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DuraBlue D10L
Nordson DuraBlue D10L Customer Product Manual
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DuraBlue Adhesive Melters
Models D4L, D10L, and D16L
Customer Product Manual
Part 1032059B
Issued 07/03
NORDSON CORPORA
TION
•
DULUTH, GEORGIA
•
USA
www
.nordson.com
2
Table of Contents
Default Chapter
3
Table of Contents
3
Safety
7
Safety Alert Symbols
7
Responsibilities of the Equipment Owner
8
Safety Information
8
Instructions, Requirements, and Standards
8
User Qualifications
9
Applicable Industry Safety Practices
9
Intended Use of the Equipment
9
Instructions and Safety Messages
9
Installation Practices
10
Operating Practices
10
Maintenance and Repair Practices
11
Equipment Safety Information
12
Equipment Shutdown
12
Relieving System Hydraulic Pressure
12
De-Energizing the System
12
Disabling the Guns
13
General Safety Warnings and Cautions
13
Other Safety Precautions
16
First Aid
16
Safety Labels and Tags
16
Introduction
19
Other Sources of Information
20
Installation Guide
20
User's Guide
20
Product Resource CD
20
Product Description
20
Intended Use
21
Limitations of Use
21
Modes of Operation
22
Melter Identification
22
Key Components
23
Optional Equipment
25
Installation
27
Quick-Start
27
Overview
27
Additional Information
27
Installation Tasks
28
Experience of Installation Personnel
28
Installation Requirements
29
Clearances
29
Electrical Power
30
Other Considerations
30
Unpacking the Melter
31
Contents of the Installation Kit
31
Customer-Supplied Materials
31
Mounting the Melter
32
Connecting the Electrical Service
34
Connecting Hoses and Guns
36
Setting up the Melter
38
Quick Setup
38
Operating Parameters
40
Selecting Operating Parameters
40
Reading or Editing Operating Parameters
40
Set-Point Temperature of the Tank, Hoses, and Guns
44
Review Parameter and Set-Point Temperature Changes
46
Installing Optional Equipment
48
Connecting a Gun Driver, Pattern Controller, or Timer
48
Flushing the Melter
48
Adjusting the Pressure Control Valve
48
Operation
49
Additional Information
49
More about Heated Components
50
Filling the Tank
51
Starting the Melter
52
Monitoring the Melter
54
Confirm that the Melter Is Operating Correctly
54
Monitor Component Temperatures
55
Monitor Melter Faults
58
How F1, F2, and F3 Faults Are Handled
59
How F4 Faults Are Handled
60
Adjusting Component Temperatures
64
Using Melter Function Keys
68
Heater Key
68
Pump Key
68
Setup Key
69
Seven-Day Clock Key
69
Standby Key
70
Shutting down the Melter
71
Maintenance
73
Relieving System Pressure
74
Cleaning the Melter
74
Replacing the Filter
76
Cleaning the Tank
78
Troubleshooting
81
Safety
81
Melter Faults
82
Pump Operating Variables
84
Using the Troubleshooting Flow Chart
86
Identifying Electrical Components
86
Parts
119
Using the Illustrated Parts List
119
Front Panel Service Kits
120
Electrical Component Service Kits
121
Circuit Boards
121
Fuses
122
Thermostat, Heaters, and Rtds
123
Ribbon Cables
123
Tank Strainer
124
Drive Assembly Service Kits
125
Pump
126
Manifold
128
Motor
130
Drive Assembly (Complete)
132
Optional Equipment
134
Software
134
Air Control Kit
134
Pressure Control Valve Knob
134
Footswitch Kit
134
Drain Valve Kit
134
Hose Support Kit
135
Pressure Gage Kit
135
Handgun Support Kit
135
Automatic Pressure Control
135
Technical Data
137
General Specifications
137
Electrical Specifications
138
Motor and Pump Specifications
138
Dimensions
139
D4L Melter
139
D10L and D16L Melter
139
Conduit Penetration Sizes
141
Calculating Melter Power Requirements
143
Operating Parameters
147
Standard
148
Seven-Day Clock
154
Example 1
155
Example 2
155
Example 3
155
PID Selection
164
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Nordson DuraBlue D10L Specifications
General
Brand
Nordson
Model
DuraBlue D10L
Category
Industrial Equipment
Language
English
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