To Next PageTo Next PageHow to resolve Fieldbus Communications Failure in Nordson AltaBlue Industrial Equipment?
If you're experiencing a Fieldbus Communications Failure with your Nordson Industrial Equipment, it indicates a Fieldbus card failure. Replace the Fieldbus card to resolve this issue.
What to do if material pressure is too high in Nordson AltaBlue Industrial Equipment?
If your Nordson Industrial Equipment is showing 'Material Pressure Too High', it could be due to a dirty or defective pressure control valve. Try the following: * Disassemble and clean the pressure control valve. If cleaning doesn't resolve the issue, replace the valve.
Why is there no material coming out of my Nordson AltaBlue Industrial Equipment, even though the motor is rotating?
If there is no material flow from your Nordson Industrial Equipment, even though the motor is rotating, consider the following: * The tank might be empty, so fill the tank. * The filter cartridge could be clogged; clean or replace the filter screen. * The material supply or suction hole to the pump might be clogged; detach the pump and clean these holes. * The pressure control valve or safety valve might be defective; replace the respective valve. * The pump itself could be defective, requiring replacement. * The pressure control valve setting might be too low; adjust the pressure control valve.
Why is the material pressure too low in my Nordson AltaBlue?
If your Nordson Industrial Equipment shows 'Material Pressure Too Low', it could be due to several reasons: * The pump might be worn, requiring replacement. * The pressure control valve may not be closing or is dirty, requiring replacement or cleaning. * The pressure control valve setting might be too low; in this case, set it to the default value.
Why is there no material coming out of my Nordson AltaBlue Industrial Equipment and the pump is not rotating?
If your Nordson Industrial Equipment is not dispensing material and the pump isn't rotating, it could be due to these reasons: * The melter may not be ready yet, still in the heat-up phase; wait until it heats up and the green light is on. * The melter might be under temperature during operation; wait until it heats up. * The motor may not be enabled; enable the motor. * The speed (rpm) may not be set; set the speed. * The system might be in standby mode; exit or wait until the standby period expires.
Why is my Nordson AltaBlue dispensing too little material?
If your Nordson Industrial Equipment is dispensing too little material, here are some potential causes: * The material supply or pump suction hole may be partially clogged. Detach the pump and clean these holes. * The filter cartridge may be partly clogged. Clean or replace the filter screen. * The pressure control valve may be defective. Clean or replace it. * The processing temperature may be set too low. Correct the temperature setting. * The pump block may be worn. Replace the pump. * The safety valve may be defective. Replace the safety valve. * The pump may be defective. Replace the pump. * The pressure control valve setting may be too low. Adjust the pressure control valve.
Why is there leakage at the pump shaft seal of my Nordson AltaBlue Industrial Equipment?
If you observe leakage at the pump shaft seal of your Nordson Industrial Equipment, it indicates that the pump shaft seal is worn. You can try tightening the gland bolt or replace the pump to resolve this issue.
What causes Expansion Board Connection Failure in Nordson AltaBlue?
If you're experiencing an Expansion Board Connection Failure with your Nordson Industrial Equipment, it means there is a communication failure between the expansion board and the main board. Check the ribbon cable connections between these boards to resolve the issue.
What causes Analog-to-Digital Failure Calibration in Nordson Industrial Equipment?
If you're experiencing an Analog-to-Digital Failure Calibration issue with your Nordson Industrial Equipment, it means that the hose or applicator RTD analog-to-digital converter could not be calibrated, possibly due to a grounded RTD in the system. To resolve this, replace the hose or applicator. As a temporary measure, you can set the setpoint to zero to avoid the fault. Additionally, consider replacing the main board, ribbon cable, or CPU.
What causes a runaway fault on Nordson AltaBlue?
If you are experiencing a runaway fault on a zone in your Nordson Industrial Equipment, it means the temperature continues to rise beyond the set point. To resolve this, replace the hose/applicator cordset or replace the mainboard.
General| Brand | Nordson |
|---|---|
| Model | AltaBlue |
| Category | Industrial Equipment |
| Language | English |
Defines the safety alert symbols and signal words used in the document to identify hazards and conditions.
Outlines the responsibilities of equipment owners for managing safety information and ensuring user qualifications.
Details instructions, governing codes, regulations, and best industry practices for equipment use.
Specifies the necessary qualifications and training for equipment users.
Defines the proper purposes for which the equipment should be used.
Provides guidelines and requirements for the safe installation of the equipment.
Offers recommendations for the safe operation of the equipment.
Covers practices for maintaining and repairing the equipment safely.
Information applicable to hot melt and cold adhesive application equipment.
Provides procedures for safely shutting down the equipment.
Lists general safety warnings and cautions for Nordson hot melt and cold adhesive equipment.
Details additional safety precautions to follow during operation.
Provides first aid instructions for contact with molten hot melt.
Illustrates the location and meaning of product safety labels and tags.
Defines the intended use of AltaBlue adhesive melters for melting and conveying suitable materials.
Specifies EMC considerations for melter operation in industrial applications.
Lists conditions and materials for which the melter should not be used.
Identifies residual risks associated with the melter's operation.
Provides the names and locations of key melter components.
Illustrates and lists key electrical components of the melter.
Describes the function of the pump shut-off valve for pump replacement.
Details the pressure control valves and their adjustment range.
Explains the different operating modes of the AltaBlue melters.
Explains how to identify the melter's model and part number.
Provides an overview of the assembly and setup tasks for AltaBlue melters.
Outlines the sequence of installation tasks for the melter.
Specifies requirements for the installation location, environment, and utilities.
Illustrates minimum clearances required between the melter and surrounding objects.
Describes the melter's ventilation system and precautions.
Details requirements for ensuring the plant's electrical service can handle melter power needs.
Explains the importance of the pump drive internal filter for CE compliance.
Lists additional factors to consider when evaluating melter installation location.
Provides instructions for unpacking the melter and reporting issues.
Lists additional materials required for melter installation.
Instructions for connecting the melter to the facility's electrical service.
Explains requirements and points to observe for residual current circuit breakers.
Details the procedure for connecting the electrical service to the melter.
Provides guidelines for connecting hoses and applicators to the melter.
Guides on setting up and configuring the melter's inputs and outputs.
Instructions for setting up the gear-to-line capability using a line-speed signal generator.
Details wiring and programming for remote monitoring and control of pumps.
Information on installing optional equipment with the melter.
Procedure for connecting applicators to drivers, controllers, or timers.
Describes the process of flushing the melter to remove factory testing residue.
Instructions for disposing of the Nordson product at its end of life.
Introduces the touch screen display as a replacement for membrane control panels.
Guides on initial melter setup using the Configuration Setup wizard.
Explains how to navigate between the Main and Primary displays on the melter.
Describes the Main Display as the central access point for other melter displays.
Details the Monitor Display for viewing the overall melter status.
Explains the meaning of status colors (Green, Yellow) on the Monitor Display.
Guides on using the Operator Display to manage zones, pumps, and master controls.
Details the state and status colors for zones, pumps, and master controls.
Explains the meaning of color states for master control indicators.
Describes the Settings Display for configuring temperature and pump settings.
Guides on configuring and modifying system and melter settings via the System Display.
Procedure for turning on the main power switch and observing initial melter status.
Instructions for filling the melter's hopper/reservoir with hot melt material.
Guides on accessing the Operator Display to enable/disable zones and modify setpoints.
Instructions for enabling/disabling pumps, adjusting RPM, and changing operation mode.
Procedure for adjusting pump RPM in manual operation mode.
Procedure for setting desired pump speed in gear-to-line operation mode.
How to use Master Controls for heaters, pumps, and standby mode.
Covers advanced operations like system diagnostics and factory resets.
Details how to manage temperature settings for heated zones and global temperature.
Guides on managing pump speed, operation mode, auto pump, and remote control.
Provides an overview of system settings that can be configured and modified.
Procedure for relieving system pressure before disconnecting components.
Steps to relieve system pressure through the applicators.
Procedure to relieve system pressure through the melter drain valves.
Provides general guidelines for preventive maintenance intervals for melter parts.
Instructions on how to lock out motor drives while leaving main power on.
Guidelines for safely cleaning the exterior of the melter.
Procedure for changing the type of material processed by the melter.
Instructions on how to detach the exterior panels for access.
Guidance on cleaning or replacing fan and air filters.
Information regarding motor and gear box maintenance and lubrication.
Procedure for replacing a motor or coupling assembly.
Details on pump maintenance, including tightening screws.
Procedure for tightening the pump gland bolt to address leaks.
Step-by-step instructions for replacing a pump assembly.
Procedure for replacing the filter cartridge.
Details the contents of the filter service kit.
Instructions for replacing the pressure control valve.
Information on the service kit for pressure/circulation control valves.
Procedures for draining material and cleaning the tank.
Instructions for tightening fixing screws on the tank and manifold.
Procedure for replacing the main PCA board.
A form for recording maintenance activities performed on melter parts.
Safety precautions to observe while performing troubleshooting activities.
Initial checks to perform before using troubleshooting charts.
Procedure to reset melter settings to factory defaults to isolate problems.
How to save melter diagnostics to an SD card for technical support.
Instructions for reinserting the customer SD card after sending diagnostic files.
Information on melter alerts and fault conditions detected by the touch screen.
Lists system alerts, their causes, and corrective actions.
Details system faults, their causes, and corrective actions.
Information on motor drive faults that alert the operator to abnormal operation.
Provides tables for troubleshooting common melter and pump issues.
Specific troubleshooting steps for pump issues like no material or motor rotation.
Troubleshooting steps when the motor rotates but no material is dispensed.
Troubleshooting steps for issues resulting in too little material output.
Troubleshooting steps for when material pressure is too high.
Troubleshooting steps for when material pressure is too low.
Troubleshooting steps for material residue remaining in the tank.
Troubleshooting steps for material hardening in the tank.
Addresses other miscellaneous troubleshooting issues.
Explains how to use and interpret the illustrated parts lists.
Provides tables to determine the melter configuration based on codes.
Details the parts for the melter frame assembly, varying by pump configuration.
Lists parts for the reservoir/manifold assembly, varying by melter size.
Details specific parts related to manifold assemblies.
Lists parts for the hopper assembly, varying by melter size.
Details parts for pump assemblies, varying by pump type (single/dual-stream).
Lists parts for single-stream pump adapter assemblies.
Lists parts for dual-stream pump adapter assemblies.
Provides part numbers for single-stream gear pumps.
Provides part numbers for dual-stream gear pumps.
Details the parts that constitute the safety valve assembly.
Lists parts for various control valve assemblies.
Details the components of the filter cartridge assembly.
Lists the individual parts for the pressure control valve.
Details the parts for the pneumatic pressure control valve.
Lists the parts for the manual pneumatic pressure control valve assembly.
Details the parts for the flow control bypass control valve.
Lists parts for the manual pneumatic pressure control valve cabinet.
Details parts for the flow control bypass control valve cabinet.
Lists interface parts for manual pneumatic and flow control bypass valves.
Details parts for the flow control bypass control valve solenoids.
Lists parts for multi-connector assemblies of pneumatic/flow control valves.
Details the individual parts for the circulation control valve.
Provides schematics for control valve systems.
Lists parts for the motor assembly, including couplings and mounting plates.
Details parts for electrical enclosure panel assemblies.
Lists parts for the back panel of 2 hose/gun melters (15L, 30L).
Lists parts for the back panel of 2 hose/gun melters (50L).
Details parts for the back panel of One/Two-Pump Melter 2.
Lists parts for the back panel of 4/6 hose/gun melters (15L, 30L).
Lists parts for the back panel of 4/6 hose/gun melters (50L).
Parts for three/four-pump 4/6 hose/gun melters back panel (30L, 50L).
Parts for three/four-pump 8 hose/gun melters back panel (30L, 50L).
Lists parts for the right panel of two hose/gun melters.
Details parts for the right panel of four hose/gun melters.
Lists parts for the right panel of six hose/gun melters.
Details parts for the right panel of eight hose/gun melters.
Lists parts for the bottom panel of one/two-pump melters.
Details parts for the bottom panel of three/four-pump melters.
Lists parts for the control panel assembly.
Details parts for sensor assemblies, including nickel and platinum types.
Lists parts for the low level indicator assembly.
Recommends optional accessories to optimize system use.
Information on the 0-10 VDC line-speed signal generator.
Lists optional fittings that can be used at the melter end of a hose.
Lists recommended spare parts for melters and pumps.
Provides general specifications including storage, heating, pressure, and noise emission.
Details ambient and operating temperature ranges and overtemperature shutdown.
Specifies available operating voltages and maximum melter power requirements.
Provides mechanical specifications like weight, tank opening, and pump configurations.
Refers to the electrical schematics provided with the melter.
Presents the hydraulic system schematic for the melter.
