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Nova Lock&Load

Nova Lock&Load
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Vehicle Restraint
Owners Manual
© 2013 Nova Technology International, LLC
MF2-012-000 October 2013
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Nova Lock&Load Specifications

General IconGeneral
BrandNova
ModelLock&Load
CategoryAutomobile Accessories
LanguageEnglish

Summary

Safety Warnings and Alerts

Danger Alerts

Highest level statement, severe injury or death risk if ignored.

Warning Alerts

Serious hazard, risk of serious injury or death if ignored.

Caution Alerts

Safe operating procedure, possibility of personal injury if ignored.

Important Notes

Draws attention to procedures to prevent machine damage.

Components Description

Operating Procedures

Stored Position and Restraint Unlocked

Initial state: hook stored, restraint unlocked, indicator lights status.

Restraint Engaging Process

Steps for engaging the restraint hook with the trailer's RIG.

Restraint Engaged State

Condition when the RIG is engaged by the hook, indicator lights status.

Restraint Disengaging Process

Steps for disengaging the restraint hook from the RIG.

Fault State During Engagement

Issues and resolutions when the hook cannot engage the RIG.

Horn Over-Ride State

Horn override state and alternative securing methods.

Routine Maintenance Schedule

Daily Maintenance Checks

Tasks to perform daily, including debris removal and light/horn verification.

180-Day Maintenance Tasks

Tasks for semi-annual maintenance, including greasing and torque checks.

360-Day Maintenance Tasks

Annual tasks, including drive chain adjustment and lubrication.

Drive Chain Adjustment Procedure

Instructions for inspecting and adjusting the drive chain slack.

Brake Torque Adjustment Procedure

Instructions for adjusting and verifying brake torque.

Troubleshooting Common Issues

Lights Not Flashing, Hook Not Raising

Resolving issues where lights are off and the hook won't raise.

Lights Flashing, Hook Not Moving Fully

Troubleshooting when lights flash but hook movement is limited.

Hook Drops During Service

Addressing hook dropping issues that affect lights/horn.

All Lights Out

Resolving problems where all operational lights are off.

Horn Not Sounding

Troubleshooting when the horn is inoperative but lights work.

Incorrect Wiring Issues

Diagnosing and fixing problems related to incorrect wiring.

Carriage Not Returning to Full Position

Resolving issues with the carriage failing to return to the top position.

Limit Switch Test Procedure

Steps to test the limit switch using a multimeter.

Control Harness Diagram

Electrical Schematic

Outside Light Box Wiring

Parts Identification

Carriage Assembly Parts List

List of parts and quantities for the carriage assembly.

Carriage Assembly Parts List Continued

Additional parts and quantities for the carriage assembly.

Roller Track Assembly Parts List

List of parts and quantities for the roller track assembly.

Slope Extension Parts List

List of parts and quantities for the slope extension.

Electrical Parts List

List of electrical components and their part numbers.

Electrical Replacement Parts List

List of electrical replacement parts and their quantities.

Miscellaneous Replacement Parts List

List of miscellaneous parts and their quantities.

Product Warranty Information

Nova Standard Product Warranty

General warranty terms for Nova products.

Product Specific Warranty (Lock & Load)

Specific warranty details for the Lock & Load Vehicle Restraint.

Items Not Covered Under Warranty

Exclusions from the warranty coverage.

Warranty Limitations

Limitations on express and implied warranties.