OptiPure BWS350 - User Manual

BWS350
Advanced Membrane
Separation System
Installation, Operation
& Maintenance Manual
Rev. 4
Manufactured By:
OptiPure a Div. of
AQUION, Inc.
2605 Technology Drive, Bldg. 300
Plano, TX 75074
P: 972.881.9797 F: 972.422.6262
BWS350-iom-manual_v3.indd
©2018 Procam Controls, Inc. All Rights Reserved

Summary

General Information

Safety Warning

Electrical work safety precautions for qualified electricians.

Service Contact

Contact information for local maintenance and technical support.

Environmental Conditions

Specifies the operating conditions for the BWS350 system.

Explanation of Symbols

Details symbols used on the water processor and their meanings.

Safety Instructions

System Safety Guidelines

Key safety precautions for connecting and operating the system.

Understanding the BWS350 System

Water Quality Monitor

Device to check Total Dissolved Solids (TDS) of water.

Filter Cartridge Identification

Locating and identifying CTO-Q Pre-Filters and AMS-QT Membrane.

Blending Valve Function

Adjusts optimized water TDS by blending filtered and RO water.

Storage Tank and Level Control

System for storing optimized water with high/low level switches.

Installation Requirements

System Operating Parameters

Key parameters like TDS rejection, temperature, and pressure.

Location and Drain Requirements

Guidelines for system placement and drain connection.

Electrical and Feed Water Needs

Power source specifications and feed water connection details.

Feed-Water Chemistry and Tank Setup

Water quality requirements and storage tank placement.

Equipment Dimensions and Clearance

Processor Unit Dimensions

Physical dimensions and space requirements for the main processor.

Storage Tank Assembly Dimensions

Dimensions for 50-gallon and 16-gallon tank assemblies.

Installation Clearance Requirements

Essential clearance for maintenance and service access.

Typical Installation Diagram (50 Gal Tank)

Power and Feed Water Connections

Connecting power cord and feed water supply line.

Processor and Tank Water Lines

Routing reject and optimized water lines to the tank.

Repressurization Assembly Plumbing

Connecting pump, buffer tank, and water lines.

Float Switch and Post-Treatment Setup

Installing level switches and optional post-treatment.

Installation with 16 Gal. Storage Tank

Wall Mounting Procedures

Guidelines for securely mounting the processor unit to the wall.

System Installation Steps

Connecting drain, feed water, and checking tank components.

Plumbing Connections and RP Assembly

Processor to Tank and Equipment Lines

Connecting optimized water lines between components and to equipment.

Repressurization Assembly Integration

Connecting the RP assembly to the processor and tank.

Optional RP Assembly Location

Information on placing the repressurization assembly remotely.

Cartridge Installation and System Start-Up

Install QT Cartridges

Procedure for inserting CTO-Q, AMS-QT, and MA-Q15 cartridges.

System Start-Up Procedure

Steps for filling, flushing, and testing the system.

Connect to Equipment

Final connections for optimized water delivery to equipment.

System Blend Adjustment

TDS Blending Adjustment

Procedure for adjusting the optimized water TDS level.

Complete Installation and Handover

Final steps and owner familiarization.

Repressurization Pump Operation

Pump Function and Controls

Description of the RP pump's pressure switch and buffer tank.

Storage Tank Level Controls

Float Switch and Indicator Lights

How high/low level float switches and indicator lights work.

BWS350 Processor Component Identification

Water Inlet and Outlet Components

Feed water, reject water, and optimized water line connections.

Filter Cartridges and Valves

Identification of CTO-Q, AMS-QT, MA-Q15 cartridges and control valves.

Monitoring and Control Components

Pressure gauge, water quality monitor, and electrical box.

Tank and Repressurization Assembly Components

Storage Tank and Inlet Components

Buffer tank, inlet divert valve, float valves, and foot valve.

Repressurization Pump and Controls

RP pump, air breather, buffer tank valve, and outlet.

Tank Level Float Switches

High and low level float switches for tank monitoring.

Product and Reject Flow Rate Adjustments

Introduction to RO and Blending

Explains RO process, product/reject ratio, and optimized water.

Reject Flow Rate Adjustment Procedure

Steps for adjusting the reject flow control valve.

Critical Flow Rate Warnings

Important safety notes regarding reject flow control valve operation.

Operating Parameters and Flow Rate Measurement

Operating Parameters Table

Guidelines for safe operating flow rates and ratios based on conditions.

Measuring Product and Reject Flow Rates

Procedures for collecting and measuring water flow.

Blending Impact and Limitations

How blending affects flow and valve limitations.

Routine Maintenance Procedures

Pre-Filter Replacement

Instructions for changing the CTO-Q carbon/sediment pre-filters.

AMS-QT Membrane Replacement

Guide for removing and replacing the reverse osmosis membrane.

Optional Post-Treatment Filter Change

Procedure for replacing optional post-treatment cartridges.

Storage Tank Cleaning

Trouble-Shooting

Water Supply Issues

Resolutions for running out of water or low operating pressure.

Water Quality Problems

Addressing poor water quality due to blend valve or membrane issues.

Filter Life and Feed Water Quality

Troubleshooting short filter life related to sediment or feed water.

System Shutdown Issues

Resolving problems with the high level float switch or solenoid valve.

RP Pump Trouble-Shooting

RP Pump Not Turning On

Diagnosing issues when the RP pump does not activate.

RP Pump Intermittent or Rough Operation

Addressing issues with worn brushes or trapped air in the pump.

Push-to-Connect Fittings Guide

Attaching and Removing Tubing

Instructions for using push-to-connect fittings for tubing.

High Level Switch Testing

Procedure for testing the high level float switch functionality.

OptiPure BWS350 Specifications

General

Flow Rate	50 GPD (Gallons Per Day)
Dimensions	15.5 x 5.5 x 17.5 inches
Weight	15 lbs
Operating Pressure	40 - 85 psi
Operating Temperature	40 - 100°F
Product Type	Reverse Osmosis System
Filtration Stages	5
Membrane Type	Reverse Osmosis Membrane
Capacity	350 GPD (Gallons Per Day)
Filter Life	6-12 months (depending on usage)
Daily Production	350 GPD