Orion mPulse 30 User Manual

Orion Welders
Orion Pulse Arc Welding Workbook
Introduction
ank you for choosing Orion and congratulations on your purchase!
You are now the proud owner of an Orion system. Please read and follow all safety precautions and before proceeding with
setup.
Sunstone Engineering is the parent company of Orion Welders. At Sunstone & Orion we are committed to producing quality
products and ensuring complete owner satisfaction. If you require assistance after reading this manual please contact us
with the information provided below.
Orion Welders, a Subsidiary of
Sunstone Engineering R&D Corp.
1693 American Way Suite #5
Payson, UT 84651
Email: sales@orionwelders.com
Voice: 801-658-0015
Fax: 866-701-1209
Go to - http://orionwelders.com/resources/ for additional product specific resources.
OrionWelders.com
Table of Contents
Introduction ..................................................... 1
Warranty Information .......................................... 2
Welding safety Precautions .................................... 2
Chapter 1: Pulse Arc Welding ................................... 5
Chapter 2: Resistance Welding (Tack Mode) ................... 8
Chapter 3: Tungsten Electrodes ................................ 11
Chapter 4: Techniques, Tips, & Tricks ........................... 15
Chapter 5: Metals ............................................... 20
Chapter 6: FAQ / Troubleshooting / Glossary ................. 27
Chapter 7: Cleaning ............................................. 31

Orion mPulse 30 Specifications

General

Power Source	Inverter
Shielding Gas	Argon
Material Compatibility	Steel, Stainless Steel, Aluminum
Input Phase	Single Phase
Processes	MIG, TIG, Stick

Summary

Warranty Information

Returns and Repairs

Details the 30-day return policy, repair warranty, and associated fees.

Welding Safety Precautions

Essential Safety Guidelines

Covers general safety advice, warning symbols, and pre-welding checks.

Hazard Specific Precautions

Addresses fire, explosion, electrical shock, fumes, hot metal, and PPE safety.

Pulse Arc Welding Basics

Understanding Pulse Arc Technology

Welding Fundamentals and Process

Optimizing Your Welds

Resistance Welding (Tack Mode)

Principles of Resistance Welding

Tips and Tools for Tack Welding

Tungsten Electrodes

Electrode Shaping and Maintenance

Covers proper grinding techniques and troubleshooting electrode issues.

Welding Techniques and Applications

Adding Material

Preventing Weld Cracking

Discusses causes of cracking and methods to avoid it, including joint preparation.

FAQ, Troubleshooting, and Glossary

Troubleshooting Common Issues

Provides solutions for problems like welder not turning on, electrode sticking, or dirty welds.