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Orion c Series User Manual

Orion c Series
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Orion c Series Welding System
User Manual
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Orion c Series Specifications

General IconGeneral
BrandOrion
Modelc Series
CategoryWelding System
LanguageEnglish

Summary

Chapter 1: Welder Setup and Assembly

What is in the Box

Lists all components included with the Orion c Series Systems and Microscope Arm System.

Power Supply Setup

Instructions for connecting the power cable, gas tube, foot pedal, and stylus to the power supply.

Microscope Arm Mounting

Clamp to Table Mounting

Steps for attaching the microscope arm to a tabletop using a clamp.

Bolt Through Table Mounting

Instructions for securing the microscope arm to a tabletop by bolting.

Microscope Setup Procedures

Bolt to Table Mounting

Detailed steps for mounting the microscope arm to a table using screws.

Microscope Arm and Stylus Installation

Attaching the microscope to the arm, installing eyepiece covers, and inserting the stylus.

Welding Stylus and Microscope Adjustment

Welding Stylus Positioning

Guidance on adjusting the welding stylus to a 45-degree angle and its position for optimal use.

Microscope Focus Adjustment

Steps to adjust the microscope focus using the focus knob and finger for clear viewing.

Support Bar Installation

Instructions for inserting the support bar into the L-shaped stylus holder arm.

Microscope LCD Filter Shutter Function

Explains the LCD filter shutter's function and eye protection features during welding.

Microscope Operation Familiarization

Darkening Lens System Setup

Electrode Installation and Maintenance

Tungsten Electrode Installation

Details about electrodes, collets, and installing tungsten electrodes onto the welding stylus.

Electrode Pressure Guidelines

Advice on applying light pressure to avoid contamination and electrode damage.

Electrode Sharpening Procedure

Guidance on recognizing when an electrode needs sharpening and the process.

Electrode Blunting and Gas Setup

Electrode Flattening/Blunting

Instructions for flattening or blunting electrodes for specific metal types.

Shielding Gas Purpose

Explains the purpose of shielding gas and its importance for weld quality.

Pressurized Gas Safety Precautions

Shielding Gas Tank and Regulator Setup

Touch Screen Interface Overview

Arc Screen Interface Elements

Detailed explanation of the Arc screen interface elements and controls for welding.

Metal and Application Selection

How to select metals and load recommended settings for different welding applications.

Energy and Options Control

Details on adjusting weld energy and using interface option buttons like Play/Pause.

Advanced Interface Options

Explains Agitation, Ignition, and Trigger type selection buttons on the interface.

Tack Screen Interface and Controls

Tack Screen Operation

Explanation of the Tack screen interface, controls, and settings for tack welds.

Tack Weld Delay Settings

How to adjust the delay time before a tack weld occurs (Short, Medium, Long).

Tack Trigger Selection

Details on selecting trigger types like Touch Detect or Foot Pedal for tack welds.

Save and Load Weld Settings

Interface Settings Configuration

Screen Navigation and Brightness

Describes screen navigation, volume, microscope, and screen brightness adjustments.

Language Selection

How to change the welder's display language from a list of supported languages.

Gas Settings and Controls

Gas Flow Delay Configuration

How to adjust the duration of gas flow before and after a weld using delay sliders.

Gas Pressure Monitoring and Calibration

Explains the PSI gauge, purging gas, and calibrating the gas pressure system.

Timing Settings Overview

Timing Screen Navigation

Describes the navigation bar for switching between Interface, Gas, Timing, and System screens.

Weld Timing Adjustments

Delay Time Settings

Adjusts weld delay times including pre-weld, post-weld shutter, and lift-off.

System Settings and Updates

System Configuration and Reset

Options for system defaults, memory clearing, and software updates.

Software Update Process

Instructions for updating the welder's software via USB or WiFi.

Welder Software Updates

Updating Welder via WiFi

Step-by-step instructions for updating the welder's software wirelessly.

Chapter 3: Make a Weld

Gray Waveform Display

Describes the gray waveform display that appears when the welder is paused.

Performing an Arc Weld

Step-by-step guide for performing an arc weld using specific settings and the weld plate.

Performing a Tack Weld

Instructions for performing a tack weld using the foot pedal and specific settings.

Electrode Shaping and Application Settings

Electrode Shaping and Placement Examples

Visual guide to electrode tip shapes, placement examples, and common weld applications.

Welding Settings for Common Applications

Recommended settings for welding 26 AWG wire, earring posts, rings, adding material, and re-tipping prongs.

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