To Next PageTo Next PageWhat to do if Panasonic Welding System shows MOTOR POWER ERR.?
If your Panasonic Welding System displays 'MOTOR POWER ERR.' error, it indicates a problem with the motor power source. To address this, turn off the power switch and investigate the cause of the error.
What to do if displays blink irregularly on Panasonic Welding System?
If the displays on your Panasonic Welding System are blinking irregularly, check the input power system.
What causes other 232 communication errors on Panasonic Welding System?
If your Panasonic Welding System is experiencing other 422 or 232 communication errors, it may be caused by noise influencing the communication cable or the welding power source itself. Review the wiring work, ensuring that cables, such as the communication cable, are laid away from sources of noise.
What causes other 422 communication errors on Panasonic YD-400VP1YHD Welding System?
If your Panasonic Welding System is experiencing other 422 or 232 communication errors, it may be caused by noise influencing the communication cable or the welding power source itself. Review the wiring work, ensuring that cables, such as the communication cable, are laid away from sources of noise.
How to fix EXP. Unit error on Panasonic YD-400VP1YHD Welding System?
If your Panasonic Welding System displays 'EXP. Unit' error, it means there is a connection failure of the Welding Table Expansion Unit. To resolve this, turn the power source off, and then turn it on again. If the problem persists, hold the MATERIAL button for 5 seconds or longer.
What does IIF COM ERR mean on Panasonic YD-400VP1YHD Welding System?
If your Panasonic Welding System displays 'IIF COM ERR', it means there is an error in the connection with the IIF unit. To solve this, turn off the power switch and investigate the cause of the error.
What to do if Panasonic YD-400VP1YHD displays EXTERNAL STOP2 error?
If your Panasonic Welding System displays 'EXTERNAL STOP1' or 'EXTERNAL STOP2', it means the jig terminal received a temporary stop signal from an external device. To fix this, identify and remove the cause of the error in the external device.
What to do if Panasonic Welding System displays EXTERNAL STOP1 error?
If your Panasonic Welding System displays 'EXTERNAL STOP1' or 'EXTERNAL STOP2', it means the jig terminal received a temporary stop signal from an external device. To fix this, identify and remove the cause of the error in the external device.
What causes START UP SIGNAL error on Panasonic YD-400VP1YHD?
If your Panasonic Welding System displays 'START UP SIGNAL' error, it means the torch switch is stuck or remains in the ON position. To fix this, ensure the torch switch is turned off.
Why does my Panasonic YD-400VP1YHD show an ABNORMAL TEMP error?
If the Panasonic Welding System displays an 'ABNORMAL TEMP' error, it indicates a temperature rise inside the welding power source. First, leave the power switch on to allow the system to cool down. Then, check for and remove any obstructions near the side ventilators or the suction opening on the front panel that may be blocking airflow. Also, consider whether you're exceeding the duty cycle.
Highlights key improvements in visibility, operability, and settings.
Lists the welding processes supported by the power source.
States limitations of liability for the manufacturer.
Explains hazard symbols and their meanings for safe operation.
Provides critical instructions to prevent electrical shock.
General safety guidelines for operating the welding power source.
Covers fire, explosion, ventilation, and personal protective equipment.
Warns against unauthorized alterations to the equipment.
Instructions for using shielding to protect eyes and hearing.
Safety precautions for handling gas cylinders and regulators.
Safety warnings regarding rotating components like cooling fans.
Safety warnings related to the welding wire extension.
Guidance to prevent insulation issues and potential fire hazards.
Details the technical specifications of the welding machine.
Lists the standard accessories included with the product.
Provides visual representation of the product's dimensions.
Specifies the wire materials and diameters suitable for arc welding.
Explains the duty cycle and its relation to output current and temperature.
Describes voltage-current characteristics and thermal protection.
Details the operation modes and behaviour of the cooling fan.
Provides guidelines for selecting a suitable installation location.
Instructions and warnings for safely moving and transporting the product.
Specifies requirements for the power supply and electrical connections.
Lists essential equipment required for welding operations.
Example configuration for semi-automatic welding with air/water cooled torches.
Example configuration for robotic welding systems.
Details peripheral and optional equipment available for purchase.
Specifications for compatible wire feeders.
Specifications for compatible welding torches.
Model numbers for compatible gas regulators.
Model number for the base metal voltage detection wire.
Model numbers for compatible remote controllers.
Model number for the water coolant unit.
Information on the welding table expansion unit compatibility.
Notes and recommendations for using connection cables.
Location and function of the main power switch.
Identification and safety warnings for output terminals.
Details the purpose of each output terminal connection.
Overview of connectors and terminals on the rear panel.
Detailed explanation of the controls and displays on the operation panel.
Describes the operation panel when connected to a robot.
Information about internal switches for function expansion.
Details the function and usage of the DIP switch.
Procedures for connecting cables in semi-automatic welding.
Instructions for connecting output power and base metal cables.
Procedure for connecting the voltage detection wire for arc stability.
Instructions for connecting grounding and input power cables.
Detailed steps for connecting the grounding wire.
Detailed steps for connecting the input power cable.
Procedures for connecting cables for robotic welding.
Lists compatible robot models and software versions.
Instructions for connecting output cables for robotic systems.
Procedure for connecting base metal voltage detection wire for robots.
Instructions for connecting grounding and input cables for robots.
Detailed steps for connecting grounding wire for robots.
Detailed steps for connecting input cable for robots.
Steps for connecting control and communication cables to the robot controller.
Troubleshooting communication errors between the welder and robot.
Information on connecting external devices like emergency stop or voltmeter.
Safety guidelines for handling and connecting jig terminals.
Details the functions and connections of various jig terminals.
Explains the functions and usage of the digital remote controller.
Illustrates the display changes for different welding process selections.
Procedure for setting voltage parameters during arc spot welding.
Procedure for adjusting welding current, wire feed, and thickness.
Procedure for performing wire inching operation.
Overview of available functions accessible via the operation panel.
Steps to navigate and select different functions on the panel.
Detailed explanation of the 'CH CALL' function's operation.
Procedure for saving or deleting welding condition data.
Instructions for adjusting waveform control and wire feed rate.
Procedure for setting voltage parameters in unitary or individual modes.
Procedure for performing a gas check operation.
Instructions for enabling or disabling the pulse welding function.
How to display current welding conditions on the panel.
Step-by-step guide for performing welding operations.
Pre-operation checks including safety gear, connections, and power.
Procedure to verify the gas check function before welding.
Guidance on checking wire extension length for optimal welding.
Procedure to verify the wire feed inching function.
Instructions for checking shield gas flow rate and settings.
Steps for initiating and performing the actual welding process.
Steps to safely shut down the welding operation.
Guide to setting welding parameters based on material, wire, gas, and pulse.
Procedure to access and adjust wire extension length settings.
Instructions for selecting control processes like No Crater or Crater.
Procedure to set predefined current and voltage values for welding.
How to check the functionality of the wire inching feature.
General points and considerations for welding operations.
Details the 'No Crater' welding process and its applications.
Details the 'Crater' welding process and its applications.
Details the 'Ini.&Crater' process for smooth arc start and crater filling.
Instructions for enabling and using the crater repeat function.
Details the 'Arc Spot' welding function and its usage.
Recommendations for adjusting parameters to enhance welding quality.
Function to set welding conditions by specifying workpiece thickness.
Procedure to set the thickness for automatic welding condition selection.
Reference table for thickness and wire diameter compatibility.
Function for guided welding condition setup based on selected items.
Lists the items used for setting welding conditions in WELD NAVI.
Step-by-step guide for using the WELD NAVI. function.
Procedure to set specific items like joint type, thickness, or speed.
Mode for detailed adjustment of welding parameters in four groups.
Settings for advanced welding parameters, excluding robotic welding.
Lists the available setting items for advanced welding parameters.
Defines terms like Run-in speed, Burnback time, and Penetration adjustment.
Explains how pulse waveform changes affect arc width and spatter.
Details the low pulse setting for creating bead ripples.
Explains setting low pulse levels for current and voltage.
Details how to set low pulse voltage in unitary or individual modes.
Explains the effect of low pulse frequency on ripple distance.
Guidance on setting the ratio of Condition A to Condition B in low pulse.
How to adjust low pulse delay time for precise low pulse start.
Function to adjust penetration at arc start and conduct consistent welding.
Explanation of current sequence and associated parameters.
Step-by-step guide for setting welding parameters in DETAIL mode.
Procedure to select a specific submenu within a DETAIL group.
Procedure to change the value of a selected submenu item.
Steps to navigate between different groups in DETAIL mode.
Procedure to exit the DETAIL mode entirely.
Instructions for entering the administrator password.
Instructions for changing the administrator password.
Settings related to managing product functions and monitoring.
Lists the configurable items for MANAGEMENT settings.
Controls for output management like current detection and limits.
Settings for detecting and managing motor current upper limits.
Settings for detecting and managing welding current limits.
Functions related to tracking and managing accumulated arc time.
Functions for monitoring and managing wire consumption.
Functions for monitoring and managing cooling fan operation time.
Step-by-step guide for configuring MANAGEMENT settings.
Procedure to select a specific submenu within MANAGEMENT.
Procedure to modify the value of a selected submenu item.
Steps to navigate between different groups in DETAIL mode.
Procedure to exit the DETAIL mode entirely.
Settings related to system configuration and operational modes.
Lists the configurable items for SYSTEM settings.
Step-by-step guide for configuring SYSTEM settings.
Procedure to select a specific submenu within SYSTEM settings.
Procedure to modify the value of a selected submenu item.
Instructions for setting the system date and time.
Procedure step for setting the year in the DATE/TIME setting.
Procedure step for setting the month in the DATE/TIME setting.
Procedure step for setting the day in the DATE/TIME setting.
Procedure step for displaying and setting the time.
Procedure step for setting the hour in the DATE/TIME setting.
Procedure step for setting the minute in the DATE/TIME setting.
Procedure to cancel the time setting operation.
Instructions for resetting various parameters and settings.
Explanation of the FILL FLOW function for gas solenoid valve control.
Overview of the FILL FLOW function's purpose and operation.
Benefits of using the FILL FLOW function for welding.
Information on how to change the fill flow time setting.
How to use the FILL FLOW function during welding.
Continued operation steps for the FILL FLOW function.
Settings for customizing product behaviour and parameters.
Lists the configurable items for CUSTOMIZATION settings.
Step-by-step guide for configuring CUSTOMIZATION settings.
Procedure to select a specific group within CUSTOMIZATION settings.
Procedure to select a specific submenu within CUSTOMIZATION settings.
Procedure to modify the value of a selected submenu item.
Steps to edit other submenus within the current CUSTOMIZATION group.
Steps to navigate between different groups in DETAIL mode.
Procedure to exit the DETAIL mode entirely.
Function to store and recall welding conditions to memory channels.
Steps to enter the RECORD mode for saving welding parameters.
Procedure to confirm storing welding conditions to a channel.
Procedure for entering a channel name after selecting 'YES'.
Instructions for deleting text characters during channel naming.
Final steps to complete the recording operation and exit.
Function to recall stored welding conditions from memory channels.
Steps to enter the CALL mode for recalling welding parameters.
Procedure for calling channels when the remote controller is not used.
Functions for quick parameter adjustments including while welding.
How to fine-tune pulse frequency for pulse welding.
How to fine-tune pulse peak current for pulse welding.
How to fine-tune pulse base current for pulse welding.
How to fine-tune wire feed speed without changing current waveform.
Function to allocate specific setting items for simple access.
Steps to allocate items to the DIRECT function.
Important checks for daily operation and product longevity.
Daily inspection points for the welding power source unit.
Daily inspection points for various cables and connectors.
Guidelines for regular maintenance and internal checks.
Standard check items recommended for periodic inspection.
Instructions for cleaning the cooling fins to prevent overheating.
Procedure for cleaning internal dust and particles.
General inspection points for wear, connections, and heat.
Detailed checks for cables and ground connections.
Procedure for safely removing the top panel for inspection.
Information on consumable parts like relays, fans, and capacitors.
Guidelines for replacing internal parts safely.
Safety precautions and preparation for electrical testing.
Explanation of error codes and their display format.
Troubleshooting steps for irregular display blinking, e.g., phase loss.
A chart correlating error conditions with check points.
Reference welding conditions for CO2 welding with solid wire.
Reference welding conditions for MAG welding with solid wire.
Reference welding conditions for MIG welding stainless steel.
Reference welding conditions for MIG welding aluminum.
Specific conditions for MIG welding aluminum with Hard Aluminum A5356 wire.
Specific conditions for DC pulsed MIG welding on aluminum.
Reference welding conditions for Arc Spot welding with CO2 gas.
A template for recording welding conditions by channel number.
Highlights key improvements in visibility, operability, and settings.
Lists the welding processes supported by the power source.
States limitations of liability for the manufacturer.
Explains hazard symbols and their meanings for safe operation.
Provides critical instructions to prevent electrical shock.
General safety guidelines for operating the welding power source.
Covers fire, explosion, ventilation, and personal protective equipment.
Warns against unauthorized alterations to the equipment.
Instructions for using shielding to protect eyes and hearing.
Safety precautions for handling gas cylinders and regulators.
Safety warnings regarding rotating components like cooling fans.
Safety warnings related to the welding wire extension.
Guidance to prevent insulation issues and potential fire hazards.
Details the technical specifications of the welding machine.
Lists the standard accessories included with the product.
Provides visual representation of the product's dimensions.
Specifies the wire materials and diameters suitable for arc welding.
Explains the duty cycle and its relation to output current and temperature.
Describes voltage-current characteristics and thermal protection.
Details the operation modes and behaviour of the cooling fan.
Provides guidelines for selecting a suitable installation location.
Instructions and warnings for safely moving and transporting the product.
Specifies requirements for the power supply and electrical connections.
Lists essential equipment required for welding operations.
Example configuration for semi-automatic welding with air/water cooled torches.
Example configuration for robotic welding systems.
Details peripheral and optional equipment available for purchase.
Specifications for compatible wire feeders.
Specifications for compatible welding torches.
Model numbers for compatible gas regulators.
Model number for the base metal voltage detection wire.
Model numbers for compatible remote controllers.
Model number for the water coolant unit.
Information on the welding table expansion unit compatibility.
Notes and recommendations for using connection cables.
Location and function of the main power switch.
Identification and safety warnings for output terminals.
Details the purpose of each output terminal connection.
Overview of connectors and terminals on the rear panel.
Detailed explanation of the controls and displays on the operation panel.
Describes the operation panel when connected to a robot.
Information about internal switches for function expansion.
Details the function and usage of the DIP switch.
Procedures for connecting cables in semi-automatic welding.
Instructions for connecting output power and base metal cables.
Procedure for connecting the voltage detection wire for arc stability.
Instructions for connecting grounding and input power cables.
Detailed steps for connecting the grounding wire.
Detailed steps for connecting the input power cable.
Procedures for connecting cables for robotic welding.
Lists compatible robot models and software versions.
Instructions for connecting output cables for robotic systems.
Procedure for connecting base metal voltage detection wire for robots.
Instructions for connecting grounding and input cables for robots.
Detailed steps for connecting grounding wire for robots.
Detailed steps for connecting input cable for robots.
Steps for connecting control and communication cables to the robot controller.
Troubleshooting communication errors between the welder and robot.
Information on connecting external devices like emergency stop or voltmeter.
Safety guidelines for handling and connecting jig terminals.
Details the functions and connections of various jig terminals.
Explains the functions and usage of the digital remote controller.
Illustrates the display changes for different welding process selections.
Procedure for setting voltage parameters during arc spot welding.
Procedure for adjusting welding current, wire feed, and thickness.
Procedure for performing wire inching operation.
Overview of available functions accessible via the operation panel.
Steps to navigate and select different functions on the panel.
Detailed explanation of the 'CH CALL' function's operation.
Procedure for saving or deleting welding condition data.
Instructions for adjusting waveform control and wire feed rate.
Procedure for setting voltage parameters in unitary or individual modes.
Procedure for performing a gas check operation.
Instructions for enabling or disabling the pulse welding function.
How to display current welding conditions on the panel.
Step-by-step guide for performing welding operations.
Pre-operation checks including safety gear, connections, and power.
Procedure to verify the gas check function before welding.
Guidance on checking wire extension length for optimal welding.
Procedure to verify the wire feed inching function.
Instructions for checking shield gas flow rate and settings.
Steps for initiating and performing the actual welding process.
Steps to safely shut down the welding operation.
Guide to setting welding parameters based on material, wire, gas, and pulse.
Procedure to access and adjust wire extension length settings.
Instructions for selecting control processes like No Crater or Crater.
Procedure to set predefined current and voltage values for welding.
How to check the functionality of the wire inching feature.
General points and considerations for welding operations.
Details the 'No Crater' welding process and its applications.
Details the 'Crater' welding process and its applications.
Details the 'Ini.&Crater' process for smooth arc start and crater filling.
Instructions for enabling and using the crater repeat function.
Details the 'Arc Spot' welding function and its usage.
Recommendations for adjusting parameters to enhance welding quality.
Function to set welding conditions by specifying workpiece thickness.
Procedure to set the thickness for automatic welding condition selection.
Reference table for thickness and wire diameter compatibility.
Function for guided welding condition setup based on selected items.
Lists the items used for setting welding conditions in WELD NAVI.
Step-by-step guide for using the WELD NAVI. function.
Procedure to set specific items like joint type, thickness, or speed.
Mode for detailed adjustment of welding parameters in four groups.
Settings for advanced welding parameters, excluding robotic welding.
Lists the available setting items for advanced welding parameters.
Defines terms like Run-in speed, Burnback time, and Penetration adjustment.
Explains how pulse waveform changes affect arc width and spatter.
Details the low pulse setting for creating bead ripples.
Explains setting low pulse levels for current and voltage.
Details how to set low pulse voltage in unitary or individual modes.
Explains the effect of low pulse frequency on ripple distance.
Guidance on setting the ratio of Condition A to Condition B in low pulse.
How to adjust low pulse delay time for precise low pulse start.
Function to adjust penetration at arc start and conduct consistent welding.
Explanation of current sequence and associated parameters.
Step-by-step guide for setting welding parameters in DETAIL mode.
Procedure to select a specific submenu within a DETAIL group.
Procedure to change the value of a selected submenu item.
Steps to navigate between different groups in DETAIL mode.
Procedure to exit the DETAIL mode entirely.
Instructions for entering the administrator password.
Instructions for changing the administrator password.
Settings related to managing product functions and monitoring.
Lists the configurable items for MANAGEMENT settings.
Controls for output management like current detection and limits.
Settings for detecting and managing motor current upper limits.
Settings for detecting and managing welding current limits.
Functions related to tracking and managing accumulated arc time.
Functions for monitoring and managing wire consumption.
Functions for monitoring and managing cooling fan operation time.
Step-by-step guide for configuring MANAGEMENT settings.
Procedure to select a specific submenu within MANAGEMENT.
Procedure to modify the value of a selected submenu item.
Steps to navigate between different groups in DETAIL mode.
Procedure to exit the DETAIL mode entirely.
Settings related to system configuration and operational modes.
Lists the configurable items for SYSTEM settings.
Step-by-step guide for configuring SYSTEM settings.
Procedure to select a specific submenu within SYSTEM settings.
Procedure to modify the value of a selected submenu item.
Instructions for setting the system date and time.
Procedure step for setting the year in the DATE/TIME setting.
Procedure step for setting the month in the DATE/TIME setting.
Procedure step for setting the day in the DATE/TIME setting.
Procedure step for displaying and setting the time.
Procedure step for setting the hour in the DATE/TIME setting.
Procedure step for setting the minute in the DATE/TIME setting.
Procedure to cancel the time setting operation.
Instructions for resetting various parameters and settings.
Explanation of the FILL FLOW function for gas solenoid valve control.
Overview of the FILL FLOW function's purpose and operation.
Benefits of using the FILL FLOW function for welding.
Information on how to change the fill flow time setting.
How to use the FILL FLOW function during welding.
Continued operation steps for the FILL FLOW function.
Settings for customizing product behaviour and parameters.
Lists the configurable items for CUSTOMIZATION settings.
Step-by-step guide for configuring CUSTOMIZATION settings.
Procedure to select a specific group within CUSTOMIZATION settings.
Procedure to select a specific submenu within CUSTOMIZATION settings.
Procedure to modify the value of a selected submenu item.
Steps to edit other submenus within the current CUSTOMIZATION group.
Steps to navigate between different groups in DETAIL mode.
Procedure to exit the DETAIL mode entirely.
Function to store and recall welding conditions to memory channels.
Steps to enter the RECORD mode for saving welding parameters.
Procedure to confirm storing welding conditions to a channel.
Procedure for entering a channel name after selecting 'YES'.
Instructions for deleting text characters during channel naming.
Final steps to complete the recording operation and exit.
Function to recall stored welding conditions from memory channels.
Steps to enter the CALL mode for recalling welding parameters.
Procedure for calling channels when the remote controller is not used.
Functions for quick parameter adjustments including while welding.
How to fine-tune pulse frequency for pulse welding.
How to fine-tune pulse peak current for pulse welding.
How to fine-tune pulse base current for pulse welding.
How to fine-tune wire feed speed without changing current waveform.
Function to allocate specific setting items for simple access.
Steps to allocate items to the DIRECT function.
Important checks for daily operation and product longevity.
Daily inspection points for the welding power source unit.
Daily inspection points for various cables and connectors.
Guidelines for regular maintenance and internal checks.
Standard check items recommended for periodic inspection.
Instructions for cleaning the cooling fins to prevent overheating.
Procedure for cleaning internal dust and particles.
General inspection points for wear, connections, and heat.
Detailed checks for cables and ground connections.
Procedure for safely removing the top panel for inspection.
Information on consumable parts like relays, fans, and capacitors.
Guidelines for replacing internal parts safely.
Safety precautions and preparation for electrical testing.
Explanation of error codes and their display format.
Troubleshooting steps for irregular display blinking, e.g., phase loss.
A chart correlating error conditions with check points.
Reference welding conditions for CO2 welding with solid wire.
Reference welding conditions for MAG welding with solid wire.
Reference welding conditions for MIG welding stainless steel.
Reference welding conditions for MIG welding aluminum.
Specific conditions for MIG welding aluminum with Hard Aluminum A5356 wire.
Specific conditions for DC pulsed MIG welding on aluminum.
Reference welding conditions for Arc Spot welding with CO2 gas.
A template for recording welding conditions by channel number.
General| Rated Output Current | 400A |
|---|---|
| Rated Output Voltage | 36V |
| Rated Input Frequency | 50/60Hz |
| Welding Process | MIG/MAG |
| Duty Cycle | 60% at 400A |
| Efficiency | 85% |
| Protection Class | IP23 |
