EasyManua.ls Logo

Pentair MASTERTEMP 400 HD User Manual

Pentair MASTERTEMP 400 HD
54 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
P/N 475106 Rev. A 2/2014 MASTERTEMP
Pool and Spa Heater Installation and User’s Guide
1 1
Pentair Water Pool and Spa, Inc. USA – 1620 Hawkins Ave., Sanford, NC 27330, USA • (919) 566-8000 • (800) 831-7133 –
INSTALLATION AND USER’S GUIDE
MASTERTEMP
POOL AND SPA HEATER (GB)
DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity
of this or other appliances.
FOR
YOUR
SAFETY
Improper installation, adjustment,
alteration, service or maintenance can
cause property damage, personal injury or death.
Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone.
Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
Models Natural Propane
200 HD (53 kW
)
461082 461083
300 HD (79 kW
)
461086 461087
400 HD (100 kW
)
461090 461091
FOR YOUR SAFETY - This product must be installed and serviced by authorized personnel, qualified in pool/spa
heater installation. Improper installation and/or operation can create carbon monoxide gas and flue gases which can
cause serious injury, property damage, or death. For indoor installations, as an additional measure of safety, Pentair
Aquatic Systems strongly recommends installation of suitable Carbon Monoxide Detectors in the vicinity of this
appliance and in any adjacent occupied spaces. Improper installation and/or operation will void the warranty.
FOR YOUR SAFETY - READ BEFORE OPERATING
If you do not follow these instructions exactly, a fire or explosion may result, causing
property damage, personal injury or loss of life. For additional free copies of this
manual; call USA (800) 831-7133
240 VAC NATURAL GAS/LP GAS
If you do not follow these instructions exactly, a fire or explosion may result, causing property damage,
personal injury or loss of life.
Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal
injury or death. Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
Do not place articles or against this appliance.
Do not use or store flammable materials near this appliance.
Do not spray aerosols in the vicinity of this appliance while it is in operation.
OWNER:
Retain For
Future
Reference
Pentair Water Pool and Spa, Inc. EMEA – Head Office: Industriepark, Wolfstee, Toekomstlaan 30, 2200 Herentals - Belgium.
10951 W. Los Angeles Ave., Moorpark, CA 93021, USA • (805) 553-5000 • (800) 831-7133
www. pentaireurope.com - www.pentairwater.com.au - www.pentairpool.com - www.staritepool.com
FOR YOUR SAFETY
COUNTRY OF DESTINATION:
(GREAT BRITIAN)
0087
1312

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Pentair MASTERTEMP 400 HD and is the answer not in the manual?

Pentair MASTERTEMP 400 HD Specifications

General IconGeneral
BrandPentair
ModelMASTERTEMP 400 HD
CategorySwimming Pool Heater
LanguageEnglish

Summary

Safety and Operation Warnings

For Your Safety - Read Before Operating

Critical safety instructions to prevent fire or explosion.

Installation and Servicing Requirements

Emphasizes professional installation and servicing by qualified personnel.

What to Do If You Smell Gas

Emergency procedures for detecting gas leaks and responding safely.

Technical Specifications and Guidance

General Heater Specifications

Key technical data and appliance type for the MasterTemp heater.

Installation and Operation Directives

Directs users to read instructions before installation and operation.

Section 1. Operations

Control Panel Operation and Indicators

Explains the control panel interface, buttons, and indicator lights.

Basic Operation, Startup, and Safety Controls

Covers basic operation, startup procedures, and key safety features.

Temperature Setting Procedures

How to set and adjust pool and spa temperature controls.

Section 2. Installation Instructions

Heater Description and Sequence of Operation

Overview of heater components and the step-by-step operational flow.

Installation Setup and Connections

Procedures for putting the heater into service and making connections.

Clearances, Venting, and Combustion Air

Requirements for safe installation clearances, venting, and air supply.

Electrical Connections and Wiring Diagrams

Guidance on wiring, diagrams, and remote control connections.

Heater Identification

Heater Identification Number (HIN) System

System for identifying the heater model, size, and fuel type.

Locating the Data Rating Plate

Visual guide to find the heater's data rating plate for specifications.

Code Requirements and References

Gas Safety Regulations and Standards

Legal and British Standard codes for gas appliance installations.

Installation Code Compliance

Required adherence to various installation codes and standards for safety.

External Control Device Warning

Caution against connecting unapproved external control devices to the appliance.

Consumer Safety Precautions

Overheating and Gas Supply Failure Safety

Actions to take during overheating or gas supply failure.

Carbon Monoxide Hazards and Detection

Dangers of carbon monoxide and recommendations for detectors.

Water Temperature Safety Guidelines

Recommended water temperatures and associated health risks.

Critical Safety Warnings

Carbon Monoxide Dangers and Symptoms

Severe risks of CO exposure and immediate actions to take.

Gas Control Valve and Fuel Safety

Warnings about tampering with the gas control valve and fuel type safety.

Additional Safety Warnings and Notes

Flammable Vapors and Burn Hazard Safety

Precautions against flammable liquids, propane storage, and hot surfaces.

Ventilation and Electrical Wiring Safety

Warnings about asphyxiation from improper venting and wiring errors.

General Installation and Operation Notices

Important notes on installation environment and operational considerations.

Introduction and Warranty Information

MasterTemp Heater Overview and Owner's Guide

Introduction to the MasterTemp heater and manual usage advice.

Warranty Information and Product Improvements

Details about the product's warranty and continuous improvement policy.

Condensation Damage Warning

Caution against operating below 20°C to prevent condensation and damage.

Operating the Control Panel

Control Panel Buttons and Functions

Explains the purpose of each button and control on the interface.

Indicator Lights Explained

Interpretation of the system operation indicator LEDs for status.

Safety Interlock Operation Warning

Caution against operating with safety interlocks disabled to prevent hazards.

Operation Instructions and Startup

Basic System Operation and Startup

Initial steps for basic system operation and startup.

Electronic Ignition and Pre-Startup Checks

Information on HSI ignition and essential pre-startup checklist items.

Gas Leak Detection Procedures

Procedures for detecting gas leaks and appropriate response actions.

Heater Operating Procedures

Step-by-Step Operating Instructions

Detailed sequence for operating the heater from startup to shutdown.

Safely Turning Off Gas Supply

Procedure to safely shut off the gas supply to the appliance.

Heater Safety Controls

Air Flow Switch (AFS) Function

Details on the air flow switch safety device and its role.

Water Pressure Switch Operation and Adjustment

Explains the water pressure switch and its settings and adjustment.

High Limit Safety Devices Explained

Information on the high limit devices within the heater and their function.

Ignition Module and Temperature Settings

Ignition Module Operation Overview

Explains the microprocessor-based ignition module's function.

Setting Pool and Spa Temperatures

Guidance on adjusting temperature settings for pool and spa modes.

Maximum Temperature Set Point Procedure

Steps to set the maximum temperature limit for the heater.

Installation Requirements and Heater Operation

Professional Installation and System Testing

Emphasizes professional installation and periodic system testing.

Heater Description and Operational Flow

Overview of the heater's design and how it functions.

Heater Sequence of Operation Details

Detailed breakdown of the heater's operational sequence and safety interlocks.

Heater Setup and Specifications

Bringing the Heater into Service Procedures

Procedures for initial setup and bringing the unit online.

Technical Specifications and Dimensions

Detailed specifications and physical dimensions of the heater.

Plumbing and Valve Installations

Plumbing Connection Guidelines

How to connect the heater to the pool/spa plumbing system.

Proper Valve Usage and Back-Siphoning Prevention

Guidance on using valves for isolation and preventing chemical back-siphoning.

Manual By-Pass Installation and Adjustment

Instructions for installing and adjusting the manual bypass valve for flow control.

Water Connections and Installation Locations

Water Flow and Pressure Requirements

Ensuring adequate water flow and pressure for heater operation.

Below Pool Installation Considerations

Specific adjustments and cautions for heaters installed below pool level.

Flow Switch Installation Guidelines

Information on when and how to install a flow switch.

Gas Connections and Piping

Gas Line Installation Standards and Codes

Compliance with British Standard Codes for gas line installations.

Gas Pipe Sizing Recommendations

Guidelines for selecting appropriate gas pipe sizes based on distance.

Sediment Trap and Drip Leg Installation

Proper installation of sediment traps and drip legs for gas lines.

Gas Leak and Pressure Testing

Testing Gas Connections for Leaks

Safe methods for detecting gas leaks using soapy water.

Inlet Gas Pressure Requirements

Required gas supply pressures for natural gas and propane.

Outdoor Installation Guidelines

Outdoor Installation Requirements and Placement

Guidelines for placing the heater outdoors and ensuring proper ventilation.

Propane Gas Installation Safety Warnings

Critical safety warnings for propane gas installations in specific locations.

Outdoor Installation Clearances and Venting

Outdoor Heater Clearance Requirements

Minimum distances required for outdoor installation clearances.

Venting Guidelines for Outdoor Shelters

Recommendations for venting in outdoor shelters and near openings.

Chemical and Aerosol Safety Warning

Precautions against flammable chemicals and aerosols near the heater.

Indoor Venting and Clearances

Indoor Venting System Requirements

Guidelines for connecting to pre-existing vent systems indoors.

Indoor Installation Clearances

Required clearances for indoor installations or heaters in shelters.

Combustion Air and Venting Installation

Combustion Air Supply Requirements

Ensuring adequate air for combustion, especially indoors.

Corrosive Vapor Contamination Risks

Identifying sources of corrosive fumes that can damage the heater.

Indoor or Shelter Vent Installation Rules

General requirements for venting in indoor or sheltered locations.

Vertical Venting Installation

Vertical Venting Procedures and Components

Procedures for installing vertical vent systems and required components.

Allowable Vent Heights and Elbows

Charts detailing vent height and elbow limitations for various models.

Vent Pipe Installation Details

Installing Vent Pipes with Support and Drainage

Procedures for vent pipe installation, support, and condensate drainage.

Fire Stop and Penetration Requirements

Using approved fire stops and thimbles for vent penetrations.

Vent Assembly and Part Mixing Warning

Caution against improper assembly or mixing vent parts from different manufacturers.

Vent Termination and Lengths

Vertical Vent Termination Standards

Guidelines for vertical vent termination heights above the roof.

Horizontal Vent Termination Placement

Clearances and locations for horizontal vent terminals relative to buildings.

Vent Run Length and Insulation Advice

Recommendations for vent run lengths, insulation, and condensate traps.

Single-Wall Stainless Steel Vent Connection

Connecting Single-Wall Stainless Vents

Procedure for connecting single-wall stainless steel vent pipes to the heater.

CO Poisoning and Adapter Attachment Warning

Caution against improper adapter attachment leading to CO risk.

Vent Pipe Expansion and Support

Ensuring proper installation for vent pipe movement and support.

Vent Termination Requirements

Vertical Vent Termination Height Standards

Guidelines for vertical vent termination heights above the roof.

Horizontal Vent Termination Placement

Clearances and locations for horizontal vent terminals relative to buildings.

Flexible Venting and Termination Safety

Horizontal Vent Termination Details

Further guidelines for horizontal vent termination placement.

Flexible Duct (Flex-Vent) Installation

Procedures for using flexible duct for venting the heater.

Combined Exhaust Vent Pipe Warning

Caution against combining exhaust vents from multiple units.

Control Panel and Final Checks

Vent Pipe Clearance Reminder

Importance of maintaining clearance around vent pipes and combustible surfaces.

Control Panel Orientation and Adjustment

How to position the control panel for easier access.

Final Installation Verification Steps

Essential checks to ensure proper installation and function before use.

Electrical Connections and Safety

Electrical Rating and Wiring Standards

Heater's electrical rating and compliance with wiring standards.

Connecting Fireman's Switch or Remote Controls

Guidance for connecting external switches and controllers to the heater.

Terminal Contact Safety Warning

Critical caution about touching terminals with incorrect wires to prevent damage.

Remote Control and Timer Connections

Connecting 2-Wire and 3-Wire Controls

Steps for connecting external control systems and timers.

Terminal Board Wiring Diagram

Visual representation of terminal board connections for control systems.

MasterTemp Wiring Diagrams

3-Wire System Wiring Diagram

Detailed diagram for the 3-wire system wiring of the heater.

Electrical Schematic Diagram

Ladder Diagram Explanation

Visual representation of the heater's electrical logic and components.

Diagram Notes and Component Identifiers

Explanations for diagram symbols and important wiring notes.

Initial Troubleshooting Steps

Important Pre-Troubleshooting Checks

Essential steps to perform before starting troubleshooting procedures.

Troubleshooting Flowchart Guide

A guide to navigate specific troubleshooting charts based on symptoms.

Electrical Safety During Troubleshooting

Warnings about hazardous voltage and bypassing safety features.

Heater Will Not Fire - Chart A

Troubleshooting Ignition Failures (Part A)

Steps to diagnose why the heater will not fire, focusing on power and control board.

Heater Will Not Fire - Chart B

Troubleshooting Ignition Failures (Part B)

Further steps for diagnosing ignition failures, including flow and pressure.

Minimum Water Flow Requirements

Table showing minimum flow rates required for different heater models.

Heater Will Not Fire - Chart C

Troubleshooting Ignition Failures (Part C)

Additional diagnostic steps for ignition failures, checking gas and voltage.

Heater Will Not Fire - Chart D

Troubleshooting Ignition Failures (Part D)

Final steps for diagnosing ignition failures, checking igniter and gas pressure.

Ignition Control Module Meter Readings

Guidance on interpreting meter readings for the Ignition Control Module.

Diagnostic LED Troubleshooting

Interpreting Diagnostic LED Status

Guide to understanding LED indicators for fault diagnosis.

Safety Switch Jumper Warning

Caution against bypassing safety switches during troubleshooting.

Stack Flue Sensor (SFS) Diagnostics

SFS LED Status Interpretation

How to diagnose issues based on the Stack Flue Sensor LED status.

Error Code E05/E06 Interpretation

Understanding specific error codes displayed by the heater.

Burner and Heat Exchanger Issues

Burner Performance Troubleshooting

Diagnosing and resolving burner noise or flame issues.

Heat Exchanger Performance Troubleshooting

Addressing boiling or sweating issues related to the heat exchanger.

Routine Care and Maintenance

General Heater Maintenance Checks

Recommended maintenance tasks for the heater and its systems.

Pressure Relief Valve (PRV) Installation

Guidelines for installing and testing the Pressure Relief Valve.

PRV Installation Explosion Hazard Warning

Safety warning regarding PRV installation with restrictive devices.

Seasonal Operation and Winterization

Checking Water Flow After Startup

Procedure for verifying water flow post-startup.

Spring, Fall, and Winter Operation

Guidelines for operating the heater in different seasons and winterizing.

Winterization Procedures and Warnings

Steps for winterizing the heater and related safety warnings.

Pool Water Chemistry and Energy Savings

Energy Saving Tips for Pool Heating

Strategies to reduce energy consumption and costs.

Importance of Pool Water Chemical Balance

How water chemistry affects heater performance and lifespan.

Disinfectant Function and Residuals

Explanation of disinfectants and their residual levels in pool water.

Chemical Balance Details and Parameters

Maintaining Optimal pH and Alkalinity

Guidelines for balancing pH and alkalinity for proper water chemistry.

Recommended Water Chemistry Parameters

A table of ideal disinfectant levels and chemical values for pool water.

Water Chemistry and Warranty Notice

Warning that improper water chemistry can void the heater's warranty.

MasterTemp Replacement Parts Overview

Electrical System Component Diagrams

Visual breakdown of electrical system parts with key numbers.

Burner System Component Diagrams

Visual breakdown of burner system parts with key numbers.

Water System Component Diagrams

Visual breakdown of water system parts with key numbers.

MasterTemp Component Breakdown

Heater Assembly Component Diagrams

Exploded views of various heater assemblies and parts with key numbers.

Burner System Repair Parts

Burner System Parts List by Model

Detailed list of burner system replacement parts for different models.

Water System Repair Parts

Water System Parts List by Model

Detailed list of water system replacement parts for different models.

Electrical System Repair Parts

Electrical System Parts List by Model

Detailed list of electrical system replacement parts for different models.

Pentair Contact and Important Notices

Pentair Contact Information

Contact details for Pentair Water Pool and Spa, Inc. for support.

Save These Installation Instructions

Reminder to retain the manual for future reference and product support.

Related product manuals