Perkins 403C-11 - Fuel System Maintenance; Atomiser Removal and Fitting; Fuel Lift Pump Removal and Fitting; Fuel Injection Pump Removal and Fitting

Perkins 403C-11

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1

6 Workshop Manual, TPD 1458E, issue 3 - Perkins Confidential: Green

400 Series

Engine views

H1029

H1030

Table of Contents

Table of Contents2
General Information11
Introduction11
Specifications12
Safety Precautions12
POWERPART Recommended Consumable Products14
Engine Views16
Engine Identification17
Engine Lift Equipment18
Specifications19
Basic Engine Data19
Standard Torques20
Special Torques21
Compression Test Data22
Cylinder Head Assembly23
Rocker Cover and Inlet Manifold Operation 3-1 to Remove and to Fit23
Rocker Assembly Operation 3-2 to Remove and to Fit24
- Piston and Connecting Rod Assemblies43
- Big End Bearing and Cap43
- Piston and Connecting Rod44
- Piston Rings46
- Piston and Piston Ring50
- Connecting Rod51
- Connecting Rod Bearing Clearance52
- Small End Bush53
- Crankshaft Assembly55
- Crankshaft Pulley55
- Crankshaft Retaining Bolts and Crankshaft56
- Main Bearings59
- Bearing Holder60
- Timing Case and Drive Assembly61
- Timing Cover61
- Camshaft Retaining Plate65
- Camshaft and Tappets66
- Camshaft Assembly67
- Maximum Fuel Screw and Maximum Speed Screw68
- Front Oil Seal and Pto Cover69
- Idler Hub71
- Gear Teeth Backlash72
- Oil Pump End Float73
- Cylinder Block Assembly75
- Front Crankshaft Bush75
- Cylinder Block Top Face77
- Cylinder Bore78
- Engine Timing79
- Aspiration System83
- Breather System83
- Lubrication System87
- Lubricating Oil Canister87
- Pressure Relief Valve88
Fuel System95
Cooling System101
- Flywheel and Housing107
- Starter Ring Gear110
- Backplate and Rear Oil Seal111
- Electrical Equipment113
- Drive Belt115
- Wiring Diagram 15 Amp Alternator - 403C118
- Wiring Diagram 40 Amp Alternator - 403C119
- Wiring Diagram 55 Amp Alternator 403C-15, 404C-22 and 404C-22T120
- Automatic Shutdown Connector121
- Wiring Diagram - Automatic Shutdown 15 Amp Alternator - 403C122
Auxiliary Equipment125
Special Tools127

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