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Pioneer SX-440 - Service Manual

Pioneer SX-440
21 pages
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PIONEER'
o)/>f
SOLID
STATE
FM-AM
STEREO RECEIVER
sx-44(f
-w
CAUTION Before
connecting
the line cord to the wall socket,
carefully
read and
follow
the instructions described
below, to
assure the safety
of
your
unit.
o
Model
SX-440
is set
for240V operation
when shipped.
lf this unit
is
used
in
a
different
line-voltage area,
read and
follow
"LINE
VOLTAGE SELECTION AND
FUSE" on back
cover.
Be sure
that
the line voltage
setting on
your
unit agrees with the line voltage in
your
area
and that the fuse
installed in
your
unit
is
a
proper
one.
INSTALLATION,
OPERATING
AND
SERVICE
MANUAL
lncluding
PARTS
LIST,
CIRCUIT DIAGRAMS,
TROUBLE
SHOOTING
AND
MOUNTING TEMPLATE,
PIONI,ER ELEGTRENTtr
CURPtrRilTIOil
Yt{H
$gltrI"Q
wrt'L
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Summary

Installation, Operating and Service Manual

Features of the SX-440

Highlights key performance and functional aspects of the stereo receiver.

Line Voltage Selection and Fuse

Instructions for setting the correct voltage and replacing the fuse for safety.

Rear Panel Connections Overview

Details on connecting various audio components to the rear panel of the receiver.

Installation and Listening Room Advice

Guidance on optimal system placement and improving listening room acoustics.

Front Panel Controls Overview

Diagram identifying all buttons, knobs, and indicators on the front of the SX-440.

Front Panel Control Descriptions

Detailed explanation of each knob and switch on the front panel and their functions.

Rear Panel Terminal Guide

Comprehensive guide to all input and output terminals on the rear panel for connectivity.

Speaker and Antenna Connections

How to connect speakers, FM/AM antennas, and grounding procedures.

Connecting Audio Sources

Guidance on connecting record players, tape decks, and cartridge players.

Broadcast Reception Guide

Step-by-step instructions for tuning into FM and AM radio broadcasts.

Playing Records and Tapes

How to play vinyl records and cartridge tapes.

Tape Recording and Playback

Procedures for recording audio onto tape and playing back recorded tapes.

AM Section and Dial Cord Alignment

Technical steps for aligning the AM section and stringing the dial cord.

FM and MPX Section Alignment

Technical procedures for aligning the FM and multiplex stereo sections.

Technical Specifications

Detailed technical data including transistors, circuits, frequency response, and power.

Troubleshooting Common Issues

Identifies common noise and operational issues and provides diagnostic steps and remedies.

Parts List

Comprehensive list of all components used in the SX-440, including part numbers.

Tuner Unit Circuit Board Layout

Visual layout of the tuner unit's printed circuit board with component placement.

Audio and Power Supply Circuit Board Layouts

Visual layouts of the audio and power supply unit's printed circuit boards with component placement.

Overall Parts Layout Diagram

Top view diagram showing the physical placement of major units and components.

Summary

Installation, Operating and Service Manual

Features of the SX-440

Highlights key performance and functional aspects of the stereo receiver.

Line Voltage Selection and Fuse

Instructions for setting the correct voltage and replacing the fuse for safety.

Rear Panel Connections Overview

Details on connecting various audio components to the rear panel of the receiver.

Installation and Listening Room Advice

Guidance on optimal system placement and improving listening room acoustics.

Front Panel Controls Overview

Diagram identifying all buttons, knobs, and indicators on the front of the SX-440.

Front Panel Control Descriptions

Detailed explanation of each knob and switch on the front panel and their functions.

Rear Panel Terminal Guide

Comprehensive guide to all input and output terminals on the rear panel for connectivity.

Speaker and Antenna Connections

How to connect speakers, FM/AM antennas, and grounding procedures.

Connecting Audio Sources

Guidance on connecting record players, tape decks, and cartridge players.

Broadcast Reception Guide

Step-by-step instructions for tuning into FM and AM radio broadcasts.

Playing Records and Tapes

How to play vinyl records and cartridge tapes.

Tape Recording and Playback

Procedures for recording audio onto tape and playing back recorded tapes.

AM Section and Dial Cord Alignment

Technical steps for aligning the AM section and stringing the dial cord.

FM and MPX Section Alignment

Technical procedures for aligning the FM and multiplex stereo sections.

Technical Specifications

Detailed technical data including transistors, circuits, frequency response, and power.

Troubleshooting Common Issues

Identifies common noise and operational issues and provides diagnostic steps and remedies.

Parts List

Comprehensive list of all components used in the SX-440, including part numbers.

Tuner Unit Circuit Board Layout

Visual layout of the tuner unit's printed circuit board with component placement.

Audio and Power Supply Circuit Board Layouts

Visual layouts of the audio and power supply unit's printed circuit boards with component placement.

Overall Parts Layout Diagram

Top view diagram showing the physical placement of major units and components.

Overview

The Pioneer Model SX-440 is a solid-state FM-AM stereo receiver designed to provide high-fidelity audio reproduction and versatile connectivity for various audio components. This receiver integrates a tuner, preamplifier, and power amplifier into a single unit, offering a comprehensive solution for stereo audio systems.

Function Description

The primary function of the SX-440 is to receive and amplify FM and AM radio broadcasts, as well as to process and amplify audio signals from external sources such as record players, tape recorders, and auxiliary devices. It features a sensitive FM circuit, employing a high-performance transistor in the RF amplifier to ensure excellent sensitivity without distortion or cross-modulation, even with high input power. The built-in multiplex circuit provides full-frequency response and good channel separation for a rich stereo effect. An automatic FM multiplex signal indicator illuminates when a stereo multiplex signal is detected, simplifying tuning.

For AM reception, the receiver utilizes a superheterodyne circuit and includes a built-in ferrite loopstick antenna for convenience, especially in areas with strong signals. An external AM antenna terminal is also provided for improved reception in weaker signal areas.

The audio section of the SX-440 is equipped with a dual-channel high-fidelity audio power amplifier, employing high-efficiency power transistors in a push-pull complementary circuit for full-fidelity frequency response. This design ensures robust and clear sound output to connected loudspeakers.

Usage Features

The SX-440 offers a range of user-friendly features for an enhanced listening experience. The front panel includes an easy-to-read tuning indicator meter, which helps users accurately tune into desired FM or AM stations by deflecting to its maximum point for optimal reception. The selector switch allows users to easily switch between different input sources: AM, FM Mono, FM Stereo, Phono (for record players with magnetic, ceramic, or crystal cartridges), and Aux (for tape recorders, TV sound, or other audio sources).

Independent bass and treble tone controls are provided, allowing users to adjust tonal qualities to suit room acoustics and individual preferences. These controls offer a flat characteristic curve when set to the middle of their rotation range. The loudness contour circuit, when activated, boosts bass and treble at low volume settings, preserving musical balance and dynamic range.

The receiver supports multiple speaker configurations, allowing connection of two or four loudspeaker systems (A and B). A loudspeaker selector switch on the front panel enables users to choose between speaker system A, B, or both. For private listening, a stereo headphone jack is conveniently located on the front panel, which automatically mutes the loudspeakers when headphones are plugged in.

The SX-440 also includes comprehensive input and output options on its rear panel. It features magnetic phono terminals for record players with magnetic cartridges, and auxiliary terminals for crystal/ceramic cartridges or other audio sources. Tape monitor and tape recording terminals (both RCA and DIN type) facilitate connection to tape recorders or tape decks, allowing for both playback and recording of program material from any selected source (AM, FM, FM stereo, or record). The recording output signals are unaffected by the volume, bass, or treble controls, ensuring a clean signal for recording.

For power management, the receiver includes switched and unswitched AC outlets on the rear panel, providing convenience for powering other audio components. The switched outlet's power is interlinked with the receiver's power switch, while the unswitched outlet provides continuous power.

Maintenance Features

The SX-440 incorporates features to ensure safe and reliable operation, as well as ease of maintenance. A line voltage selector switch on the rear panel allows the user to adapt the unit to different line voltages (110V, 117V, 130V, 220V, 240V), making it suitable for use in various regions. This selector also doubles as a fuse holder.

Protective fuses are included to safeguard the power transistors from damage due to short-circuited loudspeaker terminals or high-volume operation. Instructions are provided for checking and replacing these fuses, specifying the correct amperage for different voltage settings. The fuse cap can be easily removed by turning it with a coin in the indicated direction.

The manual provides detailed instructions for antenna connection and grounding, which are crucial for optimal reception and safety. It advises on using appropriate FM and AM antennas (indoor T-type, outdoor, ferrite loopstick) based on signal strength and location, and how to adjust them for best reception. Grounding recommendations are also given to minimize noise and enhance safety.

For troubleshooting, the manual includes a section on "Conditions Frequently Mistaken to Troubles," which helps users identify and resolve common issues such as various types of noise (continuous, hum, hiss, static) and poor tone quality. This section guides users through checking potential sources of noise (e.g., fluorescent lamps, motors, TV sets, worn styluses, poor connections) and suggests remedies. It also covers basic power-on issues, such as a blown fuse or loose line plug, and addresses howling caused by speaker-record player proximity.

The modular design, with separate tuner, audio, and power supply units, simplifies potential servicing by allowing technicians to isolate and address issues within specific sections. The inclusion of a parts list, circuit diagrams, and a mounting template further supports maintenance and repair efforts.

Pioneer SX-440 Specifications

General IconGeneral
Input Sensitivity2.5mV (MM), 200mV (line)
Tuning RangeFM, MW
Speaker Load Impedance4Ω to 16Ω
Frequency Response20Hz to 20kHz
Signal to Noise Ratio80dB (line)
Semiconductors19 x transistors, 11 x diodes
Power Output12W per channel into 8Ω (stereo)

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