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Polaris 200 series User Manual

Polaris 200 series
62 pages
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1
Instruction Manual
PRINTED 0817 100277196_ 2000547022_Rev. B
KEEP THIS MANUAL IN THE POCKET ON HEATER FOR FUTURE REFERENCE
WHEN EVER MAINTENANCE ADJUSTMENT OR SERVICE IS REQUIRED.
POWER DIRECT VENT GAS MODELS
WITH DIRECT SPARK IGNITION
PR MODELS
Series 200, 201
NATURAL GAS & PROPANE
ALL TECHNICAL AND WARRANTY QUESTIONS: SHOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS
PURCHASED. IF YOU ARE UNSUCCESSFUL, CALL THE TECHNICAL SUPPORT PHONE NUMBER SHOWN ON THE WATER HEATER LABELING.
RESIDENTIAL GAS WATER HEATERS
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury or death.
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do
not use any phone in your building.
Immediately call your gas supplier
from a neighbors phone. Follow the
gas suppliers instructions.
If you cannot reach your gas supplier,
call the fire department.
Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
For Your Safety
AN ODORANT IS ADDED TO THE GAS USED
BY THIS WATER HEATER.
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LOW LEAD
CONTENT
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Polaris 200 series Specifications

General IconGeneral
BrandPolaris
Model200 series
CategoryHeater
LanguageEnglish

Summary

Safe Installation, Use, and Service

Approvals

Certifications and standards compliance for the water heater.

General Safety Information

Safety Precautions and Hazards

Covers essential safety warnings, including fire, explosion, and breathing hazards.

Introduction and Preparation

Qualifications and Preparation Steps

Details installer qualifications, abbreviations, and pre-installation steps.

Dimensions and Capacity Data

Rough-In Dimensions

Provides physical measurements for installation planning and clearances.

Product Features and Components

34 and 50 Gallon Unit Components

Illustrates and lists components for both 34 and 50 gallon models.

Controls and Switches

Pressure and Enable/Disable Switches

Explains the function of pressure switches and the enable/disable switch.

Installation Considerations

Water Heater Location Requirements

Guidance on selecting a suitable location for the water heater, considering safety and access.

Installation Requirements

Combustion Air, Ventilation, and Water Quality

Details requirements for air supply, ventilation, and water quality for optimal performance.

Gas Supply Systems

Gas Supply Pressure and Piping

Covers gas supply pressure, regulators, and piping requirements.

Power Supply and Water Connections

Power Supply and Electrical Wiring

Details electrical supply requirements, wiring, and circuit protection.

Mixing Valves and Circulation Pumps

Information on installing mixing valves and circulation pumps for system integration.

System Integration and Water Handling

Closed Water Systems and Thermal Expansion

Addresses thermal expansion issues and requirements for closed water systems.

Temperature-Pressure Relief Valve (T&P Valve)

T&P Valve Discharge Pipe Requirements

Specifies requirements for safe discharge piping of the T&P relief valve.

Condensate Drain Installation

Condensate Drain Requirements

Details installation and maintenance for the condensate drain system.

Venting Installation

Vent Installation Considerations

Key factors and requirements for proper direct vent system installation.

Venting System Planning and Materials

Vent Pipe Termination and Planning

Guidance on vent termination locations and planning the overall vent system layout.

Integrated Filter Installation

Air Intake Filter Installation Steps

Detailed steps for installing the air intake filter and adapter boot.

Vent Terminal Installation

Horizontal Vent Terminal Installation

Instructions for installing vent terminals through sidewalls.

Vertical and Roof Vent Installation

Vertical Vent Terminal Installation

Guidance for installing vent terminals through roofs and walls.

Flat and Pitched Roof Installation

Specific requirements for vent termination on flat and pitched roofs.

Termination Clearances: Sidewall Direct Vent

Canadian Sidewall Vent Clearances

Clearances required for sidewall vent terminals according to Canadian codes.

Direct Vent Installation Diagrams

Sidewall Vent Installation Diagram

Illustrates sidewall venting configurations and requirements.

Roof Vent Installation Diagram

Illustrates roof venting configurations and requirements.

Concentric Vent Installation

Concentric Vent Safety Considerations

Important safety precautions for installing concentric vent systems.

Venting Multiple Units

Concentric Venting Multiple Heaters

Configuration options for venting multiple water heaters concentrically.

Water Heater Installation Procedures

Condensate Drain Installation

Steps for correctly installing the condensate drain line.

Supply Gas Line Installation

Guidance for installing the gas supply line, including codes and materials.

Gas Supply System Checks

Gas Line Leak Testing

Procedure for safely testing gas connections for leaks.

Gas Line Purging

Instructions for purging gas lines according to safety codes.

Electrical and Water Connections

Electrical Wiring Requirements

Details on proper electrical wiring, grounding, and connections.

Water Line Connections and Diagrams

Requirements for water piping and references to piping diagrams.

Water Usage and Safety

Hot Water Scald Hazards

Warns about the dangers of excessively hot water and scald prevention.

T&P Valve Discharge Pipe Safety

Safety considerations for the temperature-pressure relief valve discharge pipe.

Temperature Regulation

High Temperature Limit Control (ECO)

Explains the function and operation of the high temperature limit control.

Thermostat Control and Settings

Details thermostat operation, settings, and scald hazard warnings.

Control System Operation

Control System Overview

Describes the electronic control system, UIM, and CCB components.

Control System Navigation

How to navigate the control system menus and understand the desktop screen.

Control System Status Icons

Interpreting Status Icons

Explanation of status icons displayed on the control system's LCD screen.

Control System States and Menus

Operating States Description

Defines the common operational states of the water heater.

Control System Menu Guide

Overview of available menus for accessing settings and information.

User Settings and Adjustments

Operating Set Point and Differential Adjustment

Instructions for adjusting water temperature settings and differential.

Heater Status and Settings

Heater Status Menu Details

Information on viewing switch states, component status, and blower operation.

Display and Information Settings

Display Settings Configuration

Adjusting display units, brightness, backlight, and contrast.

Heater Information and Usage Data

Accessing operational history, cycle counts, and software versions.

Fault and Alert Management

Current Fault and Alert Messages

Displays current fault/alert messages, error codes, and causes.

Fault History and Occurrence Tracking

Viewing past fault/alert logs and tracking the frequency of fault conditions.

Service Contact Information Setup

Entering Service Contact Details

How to enter and display contractor or service agent contact information.

Start-Up Procedures

Start-Up Conditions and Safety

Conditions prior to start-up, including initial smoke/odor and safety checks.

Filling the Water Heater Tank

Step-by-step guide for filling the water heater tank with water.

Initial Start-Up and Testing

Required Test Equipment

Lists necessary test equipment for initial start-up procedures.

Start-Up Preparation Steps

Preparation steps including control settings and gas pressure checks.

Lighting and Operating the Water Heater

Lighting and Operation Labels

Information on safety labels and basic operating instructions.

Operating Instructions

Step-by-step guide for operating the water heater, including startup.

Checking Firing Rate and Input

Gas Input Rate Calculation

How to determine the actual firing rate based on gas consumption.

High Altitude Installation Adjustments

Considerations for installing the water heater at high altitudes.

Troubleshooting and Operation Sequence

Installation Checklist for Troubleshooting

A checklist of critical installation requirements to prevent errors.

Sequence of Operation

Detailed description of the water heater's operational sequence.

Operational Problems and Solutions

Rough Starting and Momentary Ignition

Troubleshooting steps for ignition failures and rough operation.

Hot Water Supply Issues

Diagnosing and resolving problems with insufficient or excessive hot water.

Fault and Alert Condition Management

Fault and Alert Message Interpretation

Lists and explains fault/alert messages, causes, and diagnostic steps.

Leakage Checkpoints

Identifying Potential Leak Sources

Guide to identifying common points of leakage on the water heater.

Periodic Maintenance Procedures

Venting System and Filter Inspection

Regular checks for the venting system and the air intake filter.

Temperature-Pressure Relief Valve Test

Procedure for testing the T&P relief valve to ensure it is operational.

Draining, Flushing, and Service

Draining and Flushing the Tank

Steps for draining and flushing the storage tank for maintenance.

Service and Technical Assistance

Guidance on when and how to contact service technicians.

Diagrams and Schematics

Central Control Board (CCB) Layout

Diagram showing the layout of components on the central control board.

Wiring Diagrams

Appliance Wiring Schematic

Detailed schematic illustrating electrical connections for the water heater.

Circulation Pump Wiring Diagrams

Circulating Pump Electrical Connections

Wiring diagrams for connecting circulation pumps to the system.

Piping Diagrams

Typical One-Temperature System Piping

Illustrates a standard piping setup for a one-temperature system.

Advanced Piping Configurations

Air Handler Piping Installation

Diagrams for integrating the water heater with an air handler system.

Storage Tank and Recirculation Piping

Piping diagrams for storage tank integration and recirculation systems.

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