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Polaris 2004-2005 Sportsman 6x6 - Middle Axle Disassembly

Polaris 2004-2005 Sportsman 6x6
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GENERAL INFORMATION
7.22
7. Remove the jam nut (D) and locking middle axle
hub (E).
G
F
H
8. Remove swing arm housing (F), bearing spacer
(G), and O-rings (H). Discard O-rings. Inspect
bearing and seals, replace if worn or damaged.
J
K
9. Remove the 30 tooth spocket (J) and the 38 tooth
sprocket (K).
10. Remove rear brake caliper. Support with wire or
tie strap. Do not hang caliper by brake line.
11. Slide axle assembly out left side of housing.
CONCENTRIC SWINGARM
MIDDLE AXLE DISASSEMBL
Y
1. Remove rear axle. (See Page 7.28)
A
B
C
2. Remove retaining ring (A), nut retainer (B), and
foam seal (C).
E
F
D

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