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Polaris 2004-2005 Sportsman 6x6 - Front Caliper Disassembly; Front Caliper Removal

Polaris 2004-2005 Sportsman 6x6
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GENERAL INFORMATION
9.14
CAUTION: Always use new brake disc mounting
bolts. The bolts have a pre-applied locking agent
which is destroyed upon removal.
FRONT CALIPER REMOVAL
CAUTION:
Use care when supporting vehicle so that it does
not tip or fall. Severe injury may occur if machine
tips or falls.
1. Remove brake pads. See Page 9.10--9.11.
2. Using a line wrench, loosen and remove brake
line to caliper. Place a container under caliper to
catch fluid draining from brake line.
3. Remove brake caliper and drain fluid into
container. Do not reuse brake fluid.
FRONT CALIPER
DISASSEMBL
Y
1. Remove brake pad adjuster screw.
2. Push upper pad retainer pin inward and slip brake
pads past edge.

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