Polaris RANGER 500 2018 Service Manual

9
9928485 R01 - 2017-2018 RANGER 500 / 570 Service Manual
© Copyright Polaris Industries Inc.
9.1
BRAKE SYSTEM
CHAPTER 9
BRAKE SYSTEM
GENERAL INFORMATION... . . . . . ............. ... . . . . . .. ........... ... .... ... ... . . . . . .. ........... ...... 9.3
BRAKE SERVICE SPECIFICATIONS .... . . . . . ............. ... .... . . . . . .............. . . . . . ............. 9.3
TORQUE SPECIFICATIONS.. . . ............. .... . . . . . . ............. . . . . . ............. .... ... ... . . . . . .. 9.3
SPECIAL TOOLS ......... . . . . . ............. . . . . . ............. .... ... ... . . . . . ............. ...... . . . . . .. 9.3
BRAKE SYSTEM NOTES. ........... ... .... . . . . . .. ............ . . . . . ............. . . . . . .. ........... ...... 9.4
BRAKE SYSTEM SERVICE NOTES .. . . .. ............. ... . . . . . ............. .... . . . . . . . ............ . . . . 9.4
BRAKE NOISE TROUBLESHOOTING . ............. ... .... . . . . . .............. . . . . . ............. . . . . . .. 9.4
HYDRAULIC BRAKE SYSTEM OPERATION ............. . . . . . ............. . . . . . ............. .... ... ... 9.5
BRAKE SYSTEM ASSEMBLY VIEWS .... . . . . . ............. ... .... ... ... . . . . . ............. ...... . . . . . .. 9.6
RANGER ..... ..... . . . . . ............. . . . . . ............. .... ... ... . . . . . ............. ...... . . . . . ......... 9.6
RANGER CREW .......... . . . . . ............. .... ... ... .... ... ... . . . . . . ............ ...... . . . . . ......... 9.7
MASTER CYLINDER............ . . . . . ............. . . . . . .. ........... ...... . . . . . ............. . . . . . ........ 9.8
REMOVAL. . . . . .. ........... ... .... . . . . . .............. . . . . . ............. . . . . . ............. ...... . . . . . .. 9.8
INSTALLATION. . . ............. .... ... ... . . . . . ............. ...... . . . . . ............. ... ... . . . . . ......... 9.8
BRAKE PRESSURE SWITCH ........... . . . . . ............. ... .... . . . . . .............. . . . . . ............. 9.9
BRAKE PEDAL .. ............. . . . . . ............. ... . . . . . .. ........... ... .... ... ... . . . . . .. ........... .....9.10
PEDAL REMOVAL.. . . .. ........... ... .... . . . . . .............. . . . . . ............. . . . . . .. ........... .....9.10
PEDAL INSTALLATION. ... . . . . . ............. .... ... ... .... ... .... . . . . . .............. . . . . . ............9.10
BRAKE SERVICE PROCEDURES .. ... .... ... ... . . . . . .. ........... ...... . . . . . ............. . . . . . .......9.11
BRAKE BLEEDING / FLUID CHANGE . . . . ............. .... ... ... . . . . . ............. ...... . . . . . ........9.11
BRAKE BURNISHING PROCEDURE . .... . . . . . ............ ...... . . . . . ............. ... ... . . . . . ........9.12
FRONT BRAKE PADS ........ ..... . . . . . ............. . . . . . ............. .... ... ... . . . . . .. ........... .....9.13
2 SEAT . . .. ............. ... . . . . . ............. .... . . . . . . ............. . . . . . ............. .... ... ... . . . . . .9.13
PAD REMOVAL / DISASSEMBLY .. .............. . . . . . ............. . . . . . ............. ...... . . . . . .9.13
BRAKE PAD INSPECTION .......... . . . . . .............. . . . . . ............. . . . . . .. ........... .....9.13
PAD ASSEMBLY / INSTALLATION- RANGER ........ . . . . . ............. ... . . . . . .. ........... .....9.14
PAD ADJUSTMENT- RANGER ..... . . . . . ............. . . . . . .............. . . . . . ............. . . . . . .9.14
CREW..... . . . . . . ............. . . . . . ............. . . . . . .. ........... ...... . . . . . ............. . . . . . .......9.14
PAD REMOVAL - CREW.. ... . . . . . ............. ...... . . . . . ............. . . . . . .............. . . . . . ..9.14
PAD INSPECTION... . . . .. ........... ... .... ... ... .... ... ... . . . . . ............. ...... . . . . . ........9.15
PAD ASSEMBLY / INSTALLATION- CREW ........... . . . . . ............. ... . . . . . .. ........... ... ..9.16
FRONT CALIPER.......... ... . . . . . ............. ... . . . . . . . ........... ...... . . . . . ............. ... ... . . . . . .9.17
2 SEAT . . .. ............. ... . . . . . ............. .... . . . . . . ............. . . . . . ............. .... ... ... . . . . . .9.17
FRONT CALIPER ASSEMBLY VIEW.. .. ............. . . . . . ............. ... . . . . . .. ........... .....9.17
FRONT CALIPER REMOVAL- RANGER ... . . . . . .. ........... ... .... ... ... . . . . . .. ........... .....9.18
FRONT CALIPER DISASSEMBLY - RANGER .. . . . . ............. . . . . . .............. . . . . . .........9.18
FRONT CALIPER INSPECTION- RANGER ... . . . . . ............. .... ... ... . . . . . .. ........... .....9.19
FRONT CALIPER ASSEMBLY ... ........... ... ... .... ... ... . . . . . ............. ...... . . . . . ........9.19
FRONT CALIPER INSTALLATION .. . . .. ............. . . . . . ............. ... . . . . . .. ........... .....9.20
CREW..... . . . . . . ............. . . . . . ............. . . . . . .. ........... ...... . . . . . ............. . . . . . .......9.21
FRONT CALIPER ASSEMBLY VIEW.. .. ............. . . . . . ............. ... . . . . . .. ........... .....9.21
FRONT CALIPER REMOVAL- CREW . . . . ............ . . . . . ............. .... ... ... .... ... ... . . . . . .9.22

Polaris RANGER 500 2018 Specifications

General

Brand	Polaris
Model	RANGER 500 2018
Category	Offroad Vehicle
Language	English