Polaris RMK 2004 User Manual

67
MAINTENANCE
Maintenance Chart
Item Weekly or
before
long trip
150
miles
(240 km)
500
miles
(800 km)
1000
miles
(1600 km)
See
Page
Tighten idler adjusting bolt jam
nuts
X 98
Check spark plug condition X 75
Inspect coolant filter, replace if
necessary
X X X 83
Grease ski pivots X X X 70
Grease ski spindles X X X 70
Grease center steering arm(s) X X X 70
Lubricate steering post support
bracket and pivot (aerosol)
X X X 70
Check cylinder base stud torque
on all Polaris engines. (Specifica-
tion: 32 ft. lbs ± 2 ft. lbs.) (Dealer)
X X X -
Grease lower steering post pivot X X X 70
Flush Chaincase X X 73
Grease d riveshaft bearin g
(always perform before storage)
X X 72
Check and drain water trap X X 78
Grease rear suspension pivot
shafts
X X 71
Grease jackshaft bearing
(always perform before storage)
X X 72
Lubricate throttle cable X X 72
Lubricate choke slide and cable X X 72
Check clutch alignment and offset X X 91
Check cooling system level,
specific gravity
X X 82
Inspect oil filter and replace X X 79
Inspect oil line condition X 79
Inspect fuel filter and replace X X 79
Check brake fluid level X X 87
Inspect fuel lines and replace X 79
Inspect exhaust system for weak
or missing retaining springs
X 81
Inspect exhaust pipe for cracks or
damage
X 81
Inspect clutch sheaves for
damage, wear, belt residue
X 91

Polaris RMK 2004 Specifications

General

Brand	Polaris
Model	RMK 2004
Category	Offroad Vehicle
Language	English