IX.4
9926813 R04 - 2013-2016 RZR 570 Service Manual
© Copyright Polaris Industries Inc.
Oil........................................................................ 3.4
Propshaft
Removal / Installation ..............................................7.22
Publication Numbers................................................... 1.4
PVT
Button to Tower Clearance .......................................5.19
Drive Clutch Bushing Service ....................................5.21
Drive Clutch Spider Removal ....................................5.18
PVT System
Assembly .............................................................. 5.9
Disassembly .......................................................... 5.8
PVT System, Maintenance ........................................... 5.5
PVT System, Overheating Diagnostics............................ 5.6
PVT Troubleshooting .................................................5.37
PVT, Drive Clutch Disassembly ....................................5.16
R
Radiator ..................................................................3.19
Removal...............................................................3.20
Rear Bumper...................................................10.8, 10.15
Rear Cargo Box (RZR / RZR S) .................................. 10.12
Rear Driveshaft
Installation ............................................................7.15
Removal...............................................................7.14
Rear Fender, Flair, and Tie Down Removal ................... 10.16
Rear Fenders (RZR / RZR S) ..................................... 10.12
Rear Service Panel (RZR / RZR S).............................. 10.14
Rectifier ................................................................ 11.22
Reflash Authorization .................................................4.43
Regulator .............................................................. 11.22
Relays .................................................................. 11.46
Rocker Panel Removal ............................................. 10.18
Rocker Panels (RZR / RZR S) .................................... 10.11
S
Safety Nets ..............................................................10.4
Seat Assembly..........................................................10.9
Seat Belts / Mounting (RZR / RZR S) ........................... 10.10
Seats.................................................................... 10.14
Sequence
Torque .................................................................. 3.8
Service Products ........................................................ 2.9
Shift Cable
Adjustment ............................................................ 6.5
Inspection.............................................................. 6.5
Shift Cable Inspection and Adjustment ...........................2.26
Shift Lever
Installation ............................................................. 6.4
Removal................................................................ 6.4
Solenoid, Rear Differential (INT’L)............................... 11.18
Spark Plug
Service ................................................................2.35
Special Tools............................................................. 1.5
Brakes .................................................................. 9.4
Clutching ............................................................... 5.3
Engine .................................................................. 3.4
Final Drive ............................................................. 7.2
Fuel System ........................................................... 4.3
Steering/Suspension................................................ 8.2
Special Tools, Electrical ..............................................11.3
Special Tools, Transmission ......................................... 6.2
Specification Chart
Trans / Gearcase....................................................2.25
Specification, Coolant Sensor Resistance..................... 11.36
Specifications
Cooling System......................................................3.18
Cylinder Head Warp................................................3.44
Engine .................................................................. 3.6
Engine Lubrication............................................ 3.4, 3.38
Valve Seat Contact Width.........................................3.46
Valve Spring..........................................................3.42
Valve Stem Diameter ..............................................3.44
Valve Stem Guide I.D. .............................................3.44
Speedometer ...........................................................11.4
Spring
Preload Adjustment ................................................2.31
Stabilizer Bar
Removal/Installation (rear) .......................................8.23
Standard Bolt Torque Specification................................1.28
Starter Assembly, Exploded View................................ 11.39
Starter Drive, Removal ...............................................3.68
Starter Motor, Installation .......................................... 11.38
Starter Motor, Removal............................................. 11.38
Starter Solenoid, Operation ....................................... 11.39
Starter Solenoid, Test ............................................... 11.39
Starter System Flow Chart......................................... 11.40
Starter System, Troubleshooting................................. 11.37
Stator Housing Removal .............................................3.68
Stator Installation ......................................................3.86
Stator Removal .........................................................3.70
Steering Shaft, Bearing Replacement ............................. 8.4
Steering Wheel Removal (EPS)..................................... 8.8
Steering Wheel Removal (Non-EPS) .............................. 8.4
Steering, Exploded View (Non-EPS)............................... 8.3
Steering, Inspection ...................................................2.28
Suspension
Spring Preload Adjustment .......................................2.31
Sway Bar Linkage Removal .........................................8.18
Switch, AWD/2WD................................................... 11.13
Switch, AWD/2WD/TURF (INT’L) ................................ 11.13
Switch, Brake Light .................................................. 11.16
Switch, Gear Position ............................................... 11.14
Switch, Hazard (INT’L) ............................................. 11.15
Switch, Ignition ....................................................... 11.12
Switch, Ignition (INT’L) ............................................. 11.12
Switch, Parking Brake (INT’L) .................................... 11.16
Switch, Turn Signal (INT’L) ........................................ 11.14
T
Tap / Drill Sizes {SAE} ................................................1.29
Thermostat
Replacement.........................................................3.21
Throttle Freeplay Adjustment .......................................2.20
Throttle Pedal Inspection ............................................2.20
Throttle Position Sensor (TPS) .....................................4.29
Tie Rod End and Steering Inspection .............................2.28
Timing, Balance Shaft ................................................3.82
Tire Inspection ..........................................................2.24
Tire Pressure............................................................2.24
Toe
Inspection.............................................................2.29
Toe Adjustment.........................................................2.29
Torque
Sequence .............................................................. 3.8
Torque Offset Procedure
EPS) ................................................................. 11.41
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