3
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
3.57
9. If the auxiliary sprocket is damaged, remove the
sprocket with a 3-jaw puller.
10. Using an arbor press, install new sprocket in any
orientation to the depth shown in the following
illustration.
MEASUREMENT
Auxiliary Sprocket Installed Depth:
4.9527 ± .0078″ (125.8 ± 0.2 mm)
11. Support crankshaft on V-blocks or on-centers in a
crankshaft stand or lathe. Measure crankshaft runout
where indicated and replace if runout exceeds
maximum listed below.
MEASUREMENT
Crankshaft Maximum Runout:
.001″ (0.025 mm)
12. Visually inspect surface of crankshaft main and
connecting rod journals. Replace crankshaft if any
journal is scratched or pitted.
13. Measure each main journal and connecting rod
journal in two locations, 90 degrees apart. Replace
crankshaft if any journal is worn below the service
limit specification.
i
MAG End
d
PTO Rod Journal
o
Main Journal 1
f
Main Journal 3
a
MAG Rod Journal
g
Main Journal 4
s
Main Journal 2
h
PTO End
ENGINE / COOLING SYSTEM
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