Polaris RZR 900 2015 User Manual

9
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
9.3
GENERAL INFORMATION
TORQUE SPECIFICATIONS
COMPONENT TORQUE
Brake Banjo Bolts 15 ft-lb (20 Nm)
Brake Bleeder Screw
48 in-lb (5 Nm)
Brake Line Fittings
15 ft-lb (20 Nm)
Brake Line Retainers
35 in-lb (4 Nm)
Brake Switch
15 ft-lb (20 Nm)
Caliper Bolts
Front
30 ft-lb (42 Nm)
Rear
46 ft-lb (62 Nm)
COMPONENT TORQUE
Disc Mounting Bolts 18 ft-lb (24 Nm)
Disc Scraper Bolts 7 ft-lb (11 Nm)
Junction Block Bolts
35 in-lb (4 Nm)
Master Cylinder Mounting
Fasteners
23 ft-lbs (31 Nm)
Parking Brake Caliper
Assembly Bolts
37 ft-lb (50 Nm)
Parking Brake Caliper
Mounting Bolts
37 ft-lb (50 Nm)
Parking Brake Disc Mounting
Bolt
14 ft-lb (20 Nm)
SPECIAL TOOLS
PART NUMBER TOOL DESCRIPTION
2870975
Mity Vac™ Pressure Test Tool
Bosch Automotive Service Solutions:
1-800-345-2233 or http://polaris.service-solutions.com/
GENERAL SPECIFICATIONS
FRONT BRAKE SYSTEM
Item
Standard Service Limit
Front Brake Pad Thickness
.297 ± .007" (7.54 ± .178 mm) .180" (4.6 mm)
Front Brake Disc Thickness
.188" (4.78 mm) .170" (4.32 mm)
Front Brake Disc Runout
- .010" (.254 mm)
REAR BRAKE SYSTEM
Item
Standard Service Limit
Rear Brake Pad Thickness
.298 ± .007" (7.57 ± .178 mm) .180" (4.6 mm)
Rear Brake Disc Thickness
.188" (4.78 mm) .170" (4.32 mm)
Rear Brake Disc Runout
-
.010" (.254 mm)
PARK BRAKE SYSTEM (INT’L MODEL)
Item
Standard Service Limit
Park Brake Pad Thickness
Inboard - .300″ (7.62 mm) .240″ (6.10 mm)
Outboard - .250″ (6.35 mm) .190" (4.83 mm)
Park Brake Disc Thickness
.175 - .185″ (4.44 - 4.70 mm) .150" (3.81 mm)
BRAKE SYSTEM

Polaris RZR 900 2015 Specifications

General

Brand	Polaris
Model	RZR 900 2015
Category	Offroad Vehicle
Language	English