3.12
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
EXHAUST REMOVAL / INSTALLATION
1. Remove the engine access panel
q
and the air
intake housing cover
w
.
2. Remove the seats.
3. Disconnect and remove the ECU
e
.
4. Remove the four plastic rivets retaining the bottom of
the engine / cab divider panel
r
.
5. Disconnect both taillights and remove ten Torx
fasteners
t
retaining the rear fascia.
6. Remove the three springs
y
, two retaining the
muffler to the head pipe and one spring retaining the
muffler to the chassis.
7. Remove the six exhaust head pipe fasteners
u
.
8. Remove the exhaust from the vehicle.
9. To install, reverse procedure. Torque fasteners to
specification.
TORQUE
Exhaust Head Pipe Fasteners:
18 ft-lb (24 Nm)
Body Screws:
8 ft-lb (11 Nm)
Air Box Mounting Fasteners:
8 ft-lb (11 Nm)
ENGINE / COOLING SYSTEM
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