Polaris RZR 900 2015 User Manual

3
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
3.133
24. Torque the oil sump cover bolts in sequence to
specification. Repeat the sequence to verify final
torque.
TORQUE
Oil Sump Cover Bolts:
M8 Bolts: 26 ft-lb (35 Nm)
M6 Bolts: 106 in-lb (12 Nm)
25. Install the crankcase drain plug if previously
removed. Torque drain plug to specification.
TORQUE
Crankcase Drain Plug:
12 ft-lbs (16 Nm)
26. Install the oil cooler
l
. Use new O-rings
1 (
upon
installation. Torque fasteners to specification
TORQUE
Oil Cooler bolts:
7 ft-lbs (10 Nm)
27. Proceed to Flywheel Installation, page 3.134 and
then Cylinder Head Installation, page 3.136.
STARTER ONE-WAY CLUTCH ASSEMBLY
1. Install one-way clutch in clutch hub with flange of
clutch
q
engaged in recess.
2. Clean screw threads in flywheel to remove all oil or
grease.
3. Place one-way clutch on flywheel and install the
three screws. Torque screws to specification.
TORQUE
One-Way Clutch Retaining Screws:
9 ft-lb (12 Nm)
4. Reassemble starter one-way clutch and gear using
the following illustration.
q
Torque Limit Gear Pin
t
Flywheel
w
Starter Gear
y
Screws 9 ft-lb (12 Nm)
e
One Way Clutch Asm.
u
Torque Limit Gear Asm.
r
Bolt 133 ft-lbs (180 Nm)
5. If starter gear was replaced, inspect the torque limit
gear.
6. After assembly, be sure the starter gear rotates in the
clockwise direction only.
ENGINE / COOLING SYSTEM

Polaris RZR 900 2015 Specifications

General

Brand	Polaris
Model	RZR 900 2015
Category	Offroad Vehicle
Language	English