5.24
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
5. Install the spider assembly onto the shaft threads. Be
sure all of the alignment marks
i
are in alignment.
t
Moveable Sheave Asm
y
Jam Nut
u
Spider
6. Install clutch onto holding fixture and secure in a
bench vice. Tighten the spider
o
using Clutch Spider
Tool. Torque spider to specification.
Holding Fixture: PN 2871358-A
Clutch Spider Tool: PN 2870341
TORQUE
Spider Assembly:
290 ft-lb (393 Nm) (Apply 0.4 mL Loctite® 620™)
7. Apply 0.1mL of Loctite® 620™ and 0.1mL of Loctite®
7088™ Primer in 90° apart to the threads of the
spider jamb nut. Install spider jamb nut onto
stationary shaft threads.
8. Tighten the spider jam
a
nut using Clutch Spider Nut
Socket (PU-50578). Torque jam nut to specification.
TORQUE
Spider Jamb Nut:
250 ft-lb (339 Nm) (Apply 0.1 mL Loctite® 620™)
90° apart to the threads of the spider jam nut.
9. After the spider and jamb nut have been torqued,
remove the clutch assembly from the holding fixture
and inspect the alignment marks made during
disassembly.
NOTE
If the marks illustrated below are not in alignment upon
assembly, the clutch will not be in balance and the drive
clutch assembly must be replaced.
PVT SYSTEM
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