6.12
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
11. Torque right side mounting bolts to specification using
the numbered sequence shown.
TORQUE
Engine / Transmission Mounting Bolts:
Step 1-2: 64 ft-lb (87 Nm)
Step 3: 5 ft-lb (7 Nm)
Step 4-7: 44 ft-lb (60 Nm)
12.Remove the clutch center distance tool.
13.Remove the spacer or support between the vehicle
frame and engine.
14.Install and properly route the gear position switch
connector
r
, speed sensor connector
t
, crankshaft
position sensor connector
y
, shift bracket and shift
bracket bolts
u
, shift cable clevis pin and washer
i
onto the transmission.
15.Torque the two shift cable bracket bolts to
specification.
TORQUE
Shift Cable Bracket Bolts:
17 ft-lb (23 Nm)
16.Install three wire ties to retain wire harness to
transmission and mounts.
17.Install and properly route the vent hose
o
.
18.Lubricate the transmission splines and mid prop shaft
joint splines with Polaris All Purpose Grease. Install
the propshaft onto the transmission output shaft (see
Chapter 7 – Prop Shaft Installation, page 7.20).
19.Install inner clutch cover, outlet duct, drive clutch,
driven clutch, belt and outer clutch cover (see
Chapter 5 – PVT Assembly, page ).
20.Install new spring ring
a
on rear drive shafts. Apply
an anti-seize compound to the splines
s
.
TRANSMISSION
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