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9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service

Manual

6.15

12.Lift up on the shift shaft rail

and move the rail

assembly rearward to allow the shift fork pins

to be

removed from the shift drum

. Remove the shift

drum from the transmission housing.

13.Remove the shift shaft rail

and shift forks from the

transmission housing as an assembly.

14.Remove the rear output shaft assembly

1 (

by lifting

underneath the gear or by tapping the shaft from the

opposite side.

15.Remove the input shaft

, gear cluster assembly

and idler gear shaft assembly

from the

transmission housing by pulling both assemblies

straight up.

16.Place the gear cluster assembly on a clean surface

for inspection. If disassembly is required, refer to

“Gear Cluster Disassembly”.

17.Using a 5 mm Allen wrench, remove the screws that

secure the pinion shaft assembly

. Lift the pinion

shaft assembly straight up to remove it from the

housing. Note the longer screw

2 $

that locks the

snorkel tube.

18.Remove all seals from the gearcase halves and clean

the cases in preparation for assembly.

Gear Cluster Disassembly

TRANSMISSION

Polaris RZR 900 2015 User Manual

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