7
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
7.27
6. Remove the clutch housing / ring gear and roll cage
assembly
u
from the gearcase housing.
7. Remove the RH output hub assembly
i
from the
gearcase housing.
8. Remove pinion seal
o
, internal retaining ring
a
, and
pinion gear assembly
s
from the gearcase housing.
Inspect and clean the gearcase housing and replace
all oil seals and O-rings.
9. Inspect the pinion gear
s
for chipped, broken or
missing teeth. Inspect the pinion bearing for signs of
wear and the pinion shaft seal surface for pitting.
10. Inspect the AWD coil
d
located in the outer cover
plate assembly. Refer to AWD Diagnosis, page 7.24
for detailed inspection process. Replace the cover
plate seal
f
and O-ring
g
.
11. Remove the roll cage assembly and rollers from the
clutch housing. Use a shop towel to cover the
housing in order to retain all the rollers.
NOTE
Rollers are spring loaded. Take care not to allow them
to fall out or lose them upon removal of the roll cage.
FINAL DRIVE