9
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
9.9
3. Add brake fluid to the indicated MAX level of
reservoir.
Polaris DOT 4 Brake Fluid
2872189
4. Bleed the brakes in the following order: right rear, left
rear, right front and finally the left front. Install a box
end wrench on caliper bleeder screw. Attach a clean,
clear hose to fitting and place the other end in a
clean container. Be sure the hose fits tightly on
fitting.
5. Have an assistant slowly pump foot pedal until
pressure builds and holds.
6. Hold brake pedal down to maintain pedal pressure,
and open bleeder screw
e
one full turn. Close
bleeder screw and release pedal.
NOTE
Do not release foot pedal before bleeder screw is tight
or air may be drawn into master cylinder.
7. Repeat procedure until clean fluid appears in bleeder
hose and all air has been purged. Add fluid as
necessary to maintain level in reservoir.
IMPORTANT
Do not allow the brake fluid level in the reservoir to drop
below the MIN line to prevent air from entering the
master cylinder.
8. Tighten bleeder screw securely and remove bleeder
hose. Torque bleeder screw to specification.
TORQUE
Bleeder Screw:
48 in-lb (5 Nm)
9. Repeat steps 5 - 8 for the remaining calipers.
10. Add brake fluid to MAX level on reservoir.
Master Cylinder Fluid Level
Between MIN and MAX lines on reservoir.
11. Install master cylinder reservoir cover.
12. Field test machine at low speed before putting into
service. Check for proper braking action and pedal
reserve. With pedal firmly applied, pedal reserve
should be no less than 1/2"(1.3 cm).
13. Check brake system for fluid leaks.
BRAKE SYSTEM
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