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9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service

Manual

9.19

FRONT CALIPER DISASSEMBLY

1. Remove both brake pads from the caliper (see

Chapter 9 – Front Caliper / Pad Removal, page 9.17).

2. Remove mount bracket assembly

and dust boots

3. Thoroughly clean the caliper before disassembly and

prepare a clean work area for disassembly.

4. Use a commercially available caliper piston pliers to

extract the pistons from the caliper.

NOTE

Do not remove the caliper pistons with a standard

pliers. The piston sealing surfaces will become

damaged if a standard pliers is used.

5. Once the pistons are removed, use a pick to carefully

remove the square O-rings from the caliper. O-rings

should be replaced during caliper service.

6. Clean the caliper body, pistons and retaining bracket

with brake cleaner or alcohol.

NOTE

Be sure to clean seal grooves in caliper body.

BRAKE SYSTEM

Polaris RZR 900 2016 Service Manual

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