5.20
9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc.
INSTALLATION
1. Reverse the removal procedure for fuel tank
installation.
TORQUE
Fuel Tank Fasteners:
15 ft-lbs (20 Nm)
TORQUE
Body Panel Fasteners:
7 ft-lbs (10 Nm)
TORQUE
Seat Base Frame Fasteners:
15 ft-lbs (20 Nm)
TORQUE
Shift Knob Fastener:
35 in-lbs (4 Nm)
TORQUE
Battery Cable Fasteners:
60 in-lbs (7 Nm)
FUEL TANK REPLACEMENT (4-SEAT)
REMOVAL
NOTICE
Syphon as much fuel from the tank as possible before
attempting to remove it from the vehicle.
WARNING
Always wear safety goggles when working with high
pressure or flammable fluids. Failure to do so could
result in serious injury or complications.
1. Remove rear seats.
2. Remove upper and lower rear close-off panels.
3. Disconnect the battery cables from the battery,
located under the driver’s seat.
4. Remove the lower floor panels. See Console and
Lower Floor Removal page 11.25.
5. Remove eleven fasteners
q
and remove rear under-
seat panel.
6. Remove five fasteners
w
and remove rear seat base
frame assembly.
7. While holding a shop towel over the fuel line
connectors, disconnect fuel supply and vent line from
the fuel tank.
8. Remove two fasteners
e
from the front of the tank,
and one fastener from the rear tank strap (not
shown). Remove fuel tank strap.
EFI / FUEL SYSTEM
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