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9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc.
4. Install clutch intake hose. Tighten hose clamp
w
.
Torque hose clamp to specification.
TORQUE
PVT Intake Hose Clamp:
35 in-lbs (3 Nm)
5. Install upper and lower rear close-off panels.
6. Install seats. On 4-seat models, install the rear seats.
DRIVEN CLUTCH ALIGNMENT
Most vehicles require four to six alignment washers (PN
7557060) for proper alignment. As many as eight
alignment washers or as few as zero may be used.
IMPORTANT
The main washer directly under the head of the bolt
must always be used.
1. Remove the outer clutch cover from the vehicle.
2. Rotate the driven clutch clockwise several times
before inspection.
3. Inspect where the belt is riding on the drive clutch.
NOTICE
A mobile device can be used to capture a picture of the
belt tracking to determine if adjustment is needed.
4. Remove the drive belt.
5. Remove the Driven Clutch Bolt and washer.
6. Add shims
q
to move the belt closer to the inner
sheave of the drive clutch, or remove shims to move
the belt closer to the outer sheave of the drive clutch.
IMPORTANT
Ensure the driven clutch splines and transmission
splines and shaft are clean and free of debris.
7. Reinstall the washers and Driven Clutch Bolt. Torque
to specification.
TORQUE
Driven Clutch Bolt:
55 ft-lbs (75 Nm)
NOTICE
When finished, the driven clutch should not rotate on its
own, or should stop with minimal drag when using a
new bearing.
PVT SYSTEM
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