10.28
9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc.
2. Install brake line banjo bolt
w
. Torque banjo bolt to
specification.
NOTICE
The calipers have self-orienting features, brake lines do
not need to be oriented if installed correctly.
TORQUE
Banjo Bolts:
15 ft-lb (20 Nm)
3. Install lower radius rod bolt, washer and new nut.
Torque to specification.
TORQUE
Radius Rod to Bearing Carrier Bolt:
Inner Radius Rod Fasteners (Single Use): 52 ft-lbs
(70 Nm) + 90°Outer Radius Rod Fasteners: 133 ft-
lbs (180 Nm) - Torque bolt side
4. Install the pad adjustment screw and turn until
stationary pad contacts disc, then back off 1/2 turn.
5. Follow bleeding procedure outlined earlier in this
chapter.
6. Install wheel and torque wheel nuts to specification.
TORQUE
Wheel Nuts:
148 ft-lbs (200 Nm)
NOTICE
If new pads are installed, refer to this procedure.Brake
Burnishing Procedure page 10.22.
BRAKE BURNISHING PROCEDURE
It is required that a burnishing procedure be performed
after installation of new brake pads to extend service life
and reduce noise.
Start machine and slowly increase speed to 30 mph.
Gradually apply brakes to stop machine. Allow pads and
disc to cool sufficiently during the procedure. Do not
allow pads or disc to become hot or warping may result.
Repeat this procedure 10 times. Do not make more
than 3 stops per 1 mile (1.6 km).
BRAKE SYSTEM
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