EasyManua.ls Logo

Powtran PI500-S Series User Manual

Powtran PI500-S Series
82 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Foreword
Thank you for choosing Powtran PI500-S Series Solar inverter. This
product made by Powtran is based on years of experience in professional
production and sale, and designed for variety of industrial machinery, fan and
water pump drive unit and IF heavy-duty grinding unit.
This manual provides user the relevant precautions on installation,
operational parameter setting, abnormal diagnosis, routine maintenance and
safe use. In order to ensure correct installation and operation of the frequency
converter, please carefully read this manual before installing it.
For any problem when using this product, please contact your local dealer
authorized by this company or directly contact this company, our professionals
are happy to serve you.
The end-users should hold this manual, and keep it well for future
maintenance & care, and other application occasions. For any problem within
the warranty period, please fill out the warranty card and fax it to the our
authorized dealer.
The contents of this manual are subject to change without prior notice. To
obtain the latest information, please visit our website.
For more product information, please visit: http:// www.powtran.com.
Powtran
January, 2018

Table of Contents

Questions and Answers:

Powtran PI500-S Series Specifications

General IconGeneral
BrandPowtran
ModelPI500-S Series
CategoryInverter
LanguageEnglish

Summary

Chapter 1: Inspection and Safety Precautions

1-1. Inspection after Unpacking

Checks package contents and verifies product nameplate details for correctness.

1-1-1. Instructions on Nameplate

Explains the information presented on the inverter's nameplate for identification.

1-1-2. Model Designation

Details how to interpret the inverter's model designation for correct identification.

1-2. Safety Precautions

Outlines critical safety warnings, categorizing dangers as 'Danger' or 'Caution'.

1-3. Precautions

Lists specific precautions for motor insulation, thermal protection, and general handling.

1-4. Scope of Applications

Defines the suitable applications for the inverter and notes limitations for specific uses.

Chapter 2: Standard Specifications

2-1. Technical Specifications

Provides detailed technical specifications for various inverter models, including power and current ratings.

2-2. Standard Specifications

Outlines standard specifications for power input, control system features, and operational parameters.

Chapter 3: Keyboard

3-1. Keyboard Description

Illustrates the inverter's operation panel, detailing the layout of keys and indicators.

3-2. Keyboard Indicators

Explains the function and meaning of various indicator lights on the inverter's operation panel.

3-3. Description of Operation Panel Keys

Details the function of each key on the inverter's operation panel for user interaction.

3-4. Keyboard Display Letters and Numbers Correspondence Table

Provides a table mapping digital display characters to their corresponding letters and numbers.

3-5. Examples of Parameter Settings

Demonstrates practical examples of how to view and modify function codes and parameters.

3-5-1. Instructions on Viewing and Modifying Function Code

Guides users on navigating the menu and modifying function code settings.

3-5-2. The Way to Read Parameters in Various Status

Explains how to display various status parameters in different operating modes (stop/run).

3-5-3. Password Settings

Details the password protection feature and how to set or cancel it.

3-5-4. Motor Parameter Auto Turning

Describes the process of automatic motor parameter tuning for optimal vector control performance.

Chapter 4: Installation and Commissioning

4-1. Use Environment

Specifies the recommended environmental conditions for installing and operating the inverter.

4-2. Installation Direction and Space

Provides guidelines on the required installation space and orientation for proper heat dissipation.

4-3. Wiring Diagram

Introduces the wiring diagrams for the inverter's main and control circuits.

4-3-1. Function Description of Main Circuit Terminal

Explains the function of each terminal in the main circuit for proper connection.

4-3-2. Control Circuit Terminals Arrangement

Details the arrangement and function of control circuit terminals for external connections.

4-3-3. Wiring Diagram

Presents the comprehensive wiring diagram of the inverter, illustrating all connections.

4-4. Wiring Precautions

Lists critical safety guidelines and recommendations for wiring the inverter to prevent damage and hazards.

4-5. Commissioning

Outlines the step-by-step process for commissioning the inverter after installation.

Chapter 5: Function Parameter

5-1. Menu Grouping

Explains the parameter menu structure, codes, and functional groups for inverter settings.

5-1-1. d0 Group - Monitoring Function Group

Details parameters for monitoring inverter status like frequency, current, and voltage.

5-1-2. F0 Group - Basic Function Group

Covers basic function parameters such as motor control mode, frequency source, and acceleration/deceleration times.

5-1-3. F1 Group - Input Terminals Group

Configures the functions assigned to the inverter's digital and analog input terminals.

5-1-4. F2 Output Terminal Group

Configures the functions for the inverter's digital and analog output terminals.

5-1-5. F3 Group Start and Stop Control Group

Configures start-up modes, frequencies, and braking parameters for motor control.

5-1-6. F4 V/F Control Group

Sets parameters for V/F control curves, torque boost, and slip compensation.

5-1-7. F6 Keyboard and Display

Configures keyboard functions, display parameters, and status indicators.

5-1-8. F7 Group Auxiliary Function

Sets auxiliary functions like jog running, reverse rotation, and start protection.

5-1-9. F8 Group-Fault and Protection

Configures inverter protection features, fault detection, and alarm settings.

5-1-10. Communication Parameter F9.00

Sets communication parameters like baud rate, data format, and unit address for network communication.

5-1-11. Fb Control Optimization Parameters

Optimizes inverter performance through parameters like current limiting and voltage settings.

5-1-12. E0 Solar Water Pump Special Group

Configures special functions for solar pump applications, including operation modes and voltage settings.

5-1-13. E2 PID Function Parameter

Configures PID control parameters for precise process regulation based on feedback.

5-1-14. E3 Virtual Terminal Group

Configures virtual digital input (VDI) and output (VDO) terminals for flexible I/O mapping.

5-1-15. b0 Motor Parameter Group

Sets motor parameters essential for accurate vector control and inverter protection.

5-1-16. y0 Function Code Management

Manages function codes, including parameter initialization, backup, and storage operations.

5-1-17. y1 Fault Query

Provides a way to query fault history, including fault types, status, and related data.

Chapter 6: Troubleshooting

6-1. Fault Alarm and Countermeasures

Lists common fault codes, their possible causes, and recommended solutions for troubleshooting.

6-2. EMC (Electromagnetic Compatibility)

Explains electromagnetic compatibility standards and precautions for minimizing interference.

6-3. EMC Directive

Details EMC directives, including harmonic effects and installation precautions.

6-3-4. Remedies for the Interference from the Inverter to the Surrounding Electromagnetic Equipment

Provides methods to mitigate interference caused by the inverter to surrounding electronic equipment.

6-3-5. Remedies for Leakage Current

Discusses forms of leakage current and methods to reduce it, along with potential issues.

6-3-6. Precautions on Installing EMC Input Filter at the Input End of Power Supply

Outlines important precautions for installing EMC input filters to ensure safety and effectiveness.

Chapter 7: Dimension

7-1. Dimension

Presents overall product dimensions and installation information.

7-1-1. Product Outside Drawing, Installation Size

Shows external drawings and key dimensions for product installation.

7-1-2. P1500 Series

Provides dimension diagrams and notes for the P1500 series inverters.

7-1-3. PI500-S Series (With DC Reactor Base)

Shows dimension diagrams for PI500-S series with DC reactor base.

7-1-4. Keypad Dimension Drawing

Provides dimension drawings for the inverter's keypad and its installation opening.

Chapter 8: Maintenance and Repair

8-1. Inspection and Maintenance

Guides routine inspections and preventive maintenance tasks for the inverter, including checks and criteria.

8-2. Parts for Regular Replacement

Lists components recommended for regular replacement to ensure long-term reliable operation.

8-3. Storage

Provides instructions for storing the inverter when not in use, including environmental and testing requirements.

8-4. Capacitor

Details capacitor handling, including rebuilding instructions and charging procedures based on storage time.

8-5. Measuring and Readings

Explains how to measure and interpret readings for current and voltage, noting potential inaccuracies.

Chapter 9: Warranty

1. Warranty Terms

Outlines the warranty period, return, replacement, and repair service terms for the product.

2. Exceptions Clause

Lists conditions and reasons for which product failures are not covered under warranty.

Appendix I: Recommended Solar Array Configuration

Appendix II: RS485 Communication Protocol

II-1. Communication Protocol

Defines the serial communication protocol, including data format, transmission mode, and bus structure.

II-1-1. Communication Content

Details the information content and format used in the serial communication protocol.

II-1-2. Communication Connection

Explains how to connect the inverter for MODBUS communication using RS485 interfaces.

II-1-3. Protocol Description

Describes the Modbus RTU communication protocol structure, message frames, and command codes.

Product Information Feedback

Related product manuals