EasyManua.ls Logo

Powtran PI500-S Series - User Manual

Powtran PI500-S Series
82 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Foreword
Thank you for choosing Powtran PI500-S Series Solar inverter. This
product made by Powtran is based on years of experience in professional
production and sale, and designed for variety of industrial machinery, fan and
water pump drive unit and IF heavy-duty grinding unit.
This manual provides user the relevant precautions on installation,
operational parameter setting, abnormal diagnosis, routine maintenance and
safe use. In order to ensure correct installation and operation of the frequency
converter, please carefully read this manual before installing it.
For any problem when using this product, please contact your local dealer
authorized by this company or directly contact this company, our professionals
are happy to serve you.
The end-users should hold this manual, and keep it well for future
maintenance & care, and other application occasions. For any problem within
the warranty period, please fill out the warranty card and fax it to the our
authorized dealer.
The contents of this manual are subject to change without prior notice. To
obtain the latest information, please visit our website.
For more product information, please visit: http:// www.powtran.com.
Powtran
January, 2018

Table of Contents

Questions and Answers

  • J
    josephmooreNov 21, 2025
    What to do if my Powtran PI500-S displays Err.02?
    • A
      Alexis FritzNov 21, 2025
      If the Powtran Inverter shows Err.02, it could be due to several reasons: * The acceleration time might be too short, in which case you should increase it. * The manual torque boost or V/F curve might be unsuitable, so adjust them. * Low voltage can cause this, so set the voltage to the normal range. * A short-circuit or earthing of the inverter output requires you to eliminate peripheral faults. * If using vector control mode without parameter identification, perform identification for the motor parameters. * If the motor starts unexpectedly while rotating, select Speed Tracking Start or restart after stopping the motor. * A sudden increase in load during acceleration may trigger this, so cancel the sudden load. * If the inverter type is too small, choose one with a large...
  • C
    Christina ReynoldsAug 25, 2025
    What causes Err.03 on a Powtran Inverter and how to fix it?
    • C
      Chelsey AndersonAug 26, 2025
      The Err.03 error on your Powtran Inverter can arise from several factors. Here's what to check: * A short-circuit or earthing of the inverter output. If this is the case, eliminate peripheral faults. * If you're using vector control without identifying parameters, perform motor parameter identification. * A deceleration time that's too short. Increase the deceleration time. * Low voltage can cause this error. Set the voltage to the normal range. * If the load suddenly increases during deceleration, cancel the sudden load. * Lack of a braking unit and braking resistor. Install a braking unit and brake resistor.
  • J
    Jason DavisAug 27, 2025
    Why does my Powtran PI500-S Inverter show Err.04?
    • A
      angel28Aug 27, 2025
      The Err.04 error on a Powtran Inverter can be attributed to the following reasons: * A short-circuit or earthing of the inverter output. If this occurs, eliminate peripheral faults. * If the control mode is vector and parameters haven't been identified, perform identification for the motor parameters. * Low voltage can trigger this error; set the voltage to the normal range. * A sudden increase in load during operation may also cause it; cancel the sudden load. * If the inverter type is too small, select an inverter with a larger power level.
  • J
    Jennifer Richardson MDAug 27, 2025
    What does Err.05 mean on my Powtran PI500-S Inverter?
    • A
      Alexander HoffmanAug 27, 2025
      If your Powtran Inverter displays Err.05, consider the following potential causes and solutions: * If a braking unit and braking resistor haven't been installed, install them. * High input voltage can cause this error. Set the voltage to the normal range. * External force dragging the motor during acceleration can trigger this. Cancel the external force or install a braking resistor. * If the acceleration time is too short, increase it.
  • A
    Abigail ReevesAug 29, 2025
    How do I fix Err.06 on my Powtran PI500-S Inverter?
    • B
      bliuAug 29, 2025
      If you're seeing Err.06 on your Powtran Inverter, here's what you should check: * High input voltage. Set the voltage to the normal range. * External force dragging the motor during deceleration. Cancel the external force or install a braking resistor. * A deceleration time that's too short. Increase the deceleration time. * Missing braking unit and braking resistor. Install a braking unit and brake resistor.
  • T
    Tiffany HubbardSep 18, 2025
    What does Err.22 mean on Powtran PI500-S Inverter?
    • J
      Jennifer GibsonSep 18, 2025
      If your Powtran Inverter displays Err.22, it means there is an overvoltage or overcurrent. Eliminate the overvoltage or overcurrent fault.
  • D
    Douglas SpearsSep 15, 2025
    What does Err.15 on Powtran PI500-S Inverter mean?
    • A
      Adam MurphySep 16, 2025
      If your Powtran Inverter is displaying Err.15, it means an external fault signal was input through the multi-function terminal DI. Reset run.
  • K
    kathryntaylorSep 17, 2025
    What does Err.21 mean on Powtran PI500-S?
    • A
      Amy VasquezSep 18, 2025
      If your Powtran Inverter displays Err.21, it indicates that the EEPROM chip is damaged. Replace the main control panel.
  • S
    Scott RodriguezSep 7, 2025
    What to do if Powtran PI500-S Inverter shows Err.12?
    • C
      chloesolisSep 7, 2025
      If your Powtran Inverter displays Err.12, it could be due to: * An abnormal drive panel. Replace the drive, the power board or contactor. * An abnormal lightning protection plate. Seek technical support. * An abnormal main control panel. Check and eliminate the existing problems in the peripheral line.
  • A
    Angela GeorgeSep 4, 2025
    What does it mean when my Powtran Inverter shows Err.11?
    • P
      paulmeyerSep 5, 2025
      If your Powtran Inverter is displaying Err.11, consider these possibilities: * The power grid voltage might be too low. Check the power grid voltage. * The motor protection parameters (F8.03) might not be set appropriately. Correctly set this parameter. * The load could be too large, or the motor might be stalling. Reduce the load and check the motor and its mechanical condition.

Summary

Chapter 1: Inspection and Safety Precautions

1-1. Inspection after Unpacking

Checks package contents and verifies product nameplate details for correctness.

1-1-1. Instructions on Nameplate

Explains the information presented on the inverter's nameplate for identification.

1-1-2. Model Designation

Details how to interpret the inverter's model designation for correct identification.

1-2. Safety Precautions

Outlines critical safety warnings, categorizing dangers as 'Danger' or 'Caution'.

1-3. Precautions

Lists specific precautions for motor insulation, thermal protection, and general handling.

1-4. Scope of Applications

Defines the suitable applications for the inverter and notes limitations for specific uses.

Chapter 2: Standard Specifications

2-1. Technical Specifications

Provides detailed technical specifications for various inverter models, including power and current ratings.

2-2. Standard Specifications

Outlines standard specifications for power input, control system features, and operational parameters.

Chapter 3: Keyboard

3-1. Keyboard Description

Illustrates the inverter's operation panel, detailing the layout of keys and indicators.

3-2. Keyboard Indicators

Explains the function and meaning of various indicator lights on the inverter's operation panel.

3-3. Description of Operation Panel Keys

Details the function of each key on the inverter's operation panel for user interaction.

3-4. Keyboard Display Letters and Numbers Correspondence Table

Provides a table mapping digital display characters to their corresponding letters and numbers.

3-5. Examples of Parameter Settings

Demonstrates practical examples of how to view and modify function codes and parameters.

3-5-1. Instructions on Viewing and Modifying Function Code

Guides users on navigating the menu and modifying function code settings.

3-5-2. The Way to Read Parameters in Various Status

Explains how to display various status parameters in different operating modes (stop/run).

3-5-3. Password Settings

Details the password protection feature and how to set or cancel it.

3-5-4. Motor Parameter Auto Turning

Describes the process of automatic motor parameter tuning for optimal vector control performance.

Chapter 4: Installation and Commissioning

4-1. Use Environment

Specifies the recommended environmental conditions for installing and operating the inverter.

4-2. Installation Direction and Space

Provides guidelines on the required installation space and orientation for proper heat dissipation.

4-3. Wiring Diagram

Introduces the wiring diagrams for the inverter's main and control circuits.

4-3-1. Function Description of Main Circuit Terminal

Explains the function of each terminal in the main circuit for proper connection.

4-3-2. Control Circuit Terminals Arrangement

Details the arrangement and function of control circuit terminals for external connections.

4-3-3. Wiring Diagram

Presents the comprehensive wiring diagram of the inverter, illustrating all connections.

4-4. Wiring Precautions

Lists critical safety guidelines and recommendations for wiring the inverter to prevent damage and hazards.

4-5. Commissioning

Outlines the step-by-step process for commissioning the inverter after installation.

Chapter 5: Function Parameter

5-1. Menu Grouping

Explains the parameter menu structure, codes, and functional groups for inverter settings.

5-1-1. d0 Group - Monitoring Function Group

Details parameters for monitoring inverter status like frequency, current, and voltage.

5-1-2. F0 Group - Basic Function Group

Covers basic function parameters such as motor control mode, frequency source, and acceleration/deceleration times.

5-1-3. F1 Group - Input Terminals Group

Configures the functions assigned to the inverter's digital and analog input terminals.

5-1-4. F2 Output Terminal Group

Configures the functions for the inverter's digital and analog output terminals.

5-1-5. F3 Group Start and Stop Control Group

Configures start-up modes, frequencies, and braking parameters for motor control.

5-1-6. F4 V;F Control Group

Sets parameters for V/F control curves, torque boost, and slip compensation.

5-1-7. F6 Keyboard and Display

Configures keyboard functions, display parameters, and status indicators.

5-1-8. F7 Group Auxiliary Function

Sets auxiliary functions like jog running, reverse rotation, and start protection.

5-1-9. F8 Group-Fault and Protection

Configures inverter protection features, fault detection, and alarm settings.

5-1-10. Communication Parameter F9.00

Sets communication parameters like baud rate, data format, and unit address for network communication.

5-1-11. Fb Control Optimization Parameters

Optimizes inverter performance through parameters like current limiting and voltage settings.

5-1-12. E0 Solar Water Pump Special Group

Configures special functions for solar pump applications, including operation modes and voltage settings.

5-1-13. E2 PID Function Parameter

Configures PID control parameters for precise process regulation based on feedback.

5-1-14. E3 Virtual Terminal Group

Configures virtual digital input (VDI) and output (VDO) terminals for flexible I/O mapping.

5-1-15. b0 Motor Parameter Group

Sets motor parameters essential for accurate vector control and inverter protection.

5-1-16. y0 Function Code Management

Manages function codes, including parameter initialization, backup, and storage operations.

5-1-17. y1 Fault Query

Provides a way to query fault history, including fault types, status, and related data.

Chapter 6: Troubleshooting

6-1. Fault Alarm and Countermeasures

Lists common fault codes, their possible causes, and recommended solutions for troubleshooting.

6-2. EMC (Electromagnetic Compatibility)

Explains electromagnetic compatibility standards and precautions for minimizing interference.

6-3. EMC Directive

Details EMC directives, including harmonic effects and installation precautions.

6-3-4. Remedies for the Interference from the Inverter to the Surrounding Electromagnetic Equipment

Provides methods to mitigate interference caused by the inverter to surrounding electronic equipment.

6-3-5. Remedies for Leakage Current

Discusses forms of leakage current and methods to reduce it, along with potential issues.

6-3-6. Precautions on Installing EMC Input Filter at the Input End of Power Supply

Outlines important precautions for installing EMC input filters to ensure safety and effectiveness.

Chapter 7: Dimension

7-1. Dimension

Presents overall product dimensions and installation information.

7-1-1. Product Outside Drawing, Installation Size

Shows external drawings and key dimensions for product installation.

7-1-2. P1500 Series

Provides dimension diagrams and notes for the P1500 series inverters.

7-1-3. PI500-S Series (With DC Reactor Base)

Shows dimension diagrams for PI500-S series with DC reactor base.

7-1-4. Keypad Dimension Drawing

Provides dimension drawings for the inverter's keypad and its installation opening.

Chapter 8: Maintenance and Repair

8-1. Inspection and Maintenance

Guides routine inspections and preventive maintenance tasks for the inverter, including checks and criteria.

8-2. Parts for Regular Replacement

Lists components recommended for regular replacement to ensure long-term reliable operation.

8-3. Storage

Provides instructions for storing the inverter when not in use, including environmental and testing requirements.

8-4. Capacitor

Details capacitor handling, including rebuilding instructions and charging procedures based on storage time.

8-5. Measuring and Readings

Explains how to measure and interpret readings for current and voltage, noting potential inaccuracies.

Chapter 9: Warranty

1. Warranty Terms

Outlines the warranty period, return, replacement, and repair service terms for the product.

2. Exceptions Clause

Lists conditions and reasons for which product failures are not covered under warranty.

Appendix I: Recommended Solar Array Configuration

Appendix II: RS485 Communication Protocol

II-1. Communication Protocol

Defines the serial communication protocol, including data format, transmission mode, and bus structure.

II-1-1. Communication Content

Details the information content and format used in the serial communication protocol.

II-1-2. Communication Connection

Explains how to connect the inverter for MODBUS communication using RS485 interfaces.

II-1-3. Protocol Description

Describes the Modbus RTU communication protocol structure, message frames, and command codes.

Product Information Feedback

Powtran PI500-S Series Specifications

General IconGeneral
BrandPowtran
ModelPI500-S Series
CategoryInverter
LanguageEnglish

Related product manuals