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PPG Semco 1088 - User Manual

PPG Semco 1088
32 pages
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PPG Semco
®
1088 CE Non-Twist Mixer
Operating instructions & troubleshooting guide

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Summary

Requirements & Ratings

Machine Description

Safety Instructions

Safety Features

Guard Door and Emergency Stop Button

Primary safety features include the guard door to prevent access and the emergency stop button.

Set-up

Operational Readiness and Safety Precautions

Ensure stable placement, verify operational safety, handle hazardous materials, and note initial start-up procedures.

Lay-out

Operation

Cartridge Loading and Preparation

Steps for removing old cartridges, preparing new ones, and loading them into the mixer.

Ensuring Proper Cartridge Seating and Switch Status

Verifying the cartridge is secured and the toggle switch is correctly positioned.

Setting Mixing Strokes and Starting Operation

Align dasher rod, set stroke count, close door, and press start to initiate mixing.

Automatic Catalyst Injection System

Details the injection rod's function for dispensing catalyst during the mixing cycle.

Maintenance Preparation

Rear Panel Removal and Reinstallation

Instructions for removing and reattaching the rear panel using Allen wrench bolts.

Front Panel Removal and Reinstallation

Steps for removing and reattaching the front panel, including switch lever manipulation.

Preventative Maintenance

Daily Inspections and Checks

Perform daily visual checks, inspect key components like injection rod, hoses, and listen for leaks.

Quarterly Maintenance: Shafts, Motor, and Muffler

Inspect guide shafts, lubricate air motor, and clean air motor muffler as per quarterly schedule.

Annual Maintenance: Air Motor Belt

Inspect and replace the air motor belt annually or as needed for continued operation.

Calibration Procedure

Spindle Speed, Injection Rod, and Stroke Cycle Calibration

Calibrate spindle RPM, injection rod movement, and stroke cycles for optimal mixer performance.

Visual Cartridge Mixing Checks

Verify homogeneity and proper cartridge end wiping after mixing.

Mixer Setting Adjustments

Spindle RPM, Stroke Speed, and Holder Height Calibration

Calibrate spindle RPM, stroke speed, and cartridge holder height for optimal mixing.

Pressure Regulator Settings Overview

Information on cartridge pusher and up button regulators, noting factory settings and adjustment complexity.

Toggle Switch and Sensor Location Adjustments

Adjust toggle switch and Semkit package sensor locations for proper operation.

Injection Rod System and Timer Calibration

Calibrate injection rod brake system, speed, and internal timers for precise mixing control.

Troubleshooting

Mixer Fails to Start After Closing Door

Troubleshoot air supply, door safety switch engagement, and cycle counter settings.

Mixer Stalls in UP or DOWN Position

Address issues with Semkit configuration, dasher rod, door switch, sensors, and toggle switch for stalling problems.

Improper Mixing on Plunger or Dome Side

Resolve issues with plunger/dome mixing, catalyst injection, and spindle rotation by checking configuration and debris.

Spare Parts

Comprehensive Spare Parts Listing

Detailed listing of all available spare parts, including individual components and assembly parts.

Appendix

Schematic

PPG Semco 1088 Specifications

General IconGeneral
BrandPPG
ModelSemco 1088
CategoryMedical Equipment
LanguageEnglish

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