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Pro XK3190-DS3 - User Manual

Pro XK3190-DS3
23 pages
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XK3190-DS3
Weighing Display Controllercontrol
system weighing indicator
Operation Command
V 1.01
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Summary

Chapter 1 Technical Parameter

Model and Interface Specifications

Details the indicator model, load cell interface, display, and keyboard.

Communication and Data Features

Covers scoreboard, serial communication, printing interfaces, and data storage.

Application Environment

Specifies power source, operating temperature, and humidity requirements.

Chapter 2 Installation

Indicator Schematics and Connections

Illustrates indicator panel layouts and load cell connection.

Load Cell Interface Details

Explains RS485 interface pin assignments for load cells.

Printer and Scoreboard Connections

Details connections for printers and scoreboards.

Serial Communication and Scoreboard Signals

Covers serial communication signals and scoreboard data format.

Chapter 3 Operation Method

Serial Communication with Computer

Guides on connecting the indicator to a computer via serial interfaces.

Communication Data Formats

Explains ASCII data formats and communication modes.

Indicator Output Data Formats

Details the structure of data output by the indicator.

Host Computer Commands

Lists commands sent from the host computer to the indicator.

Communication Parameter Settings

Describes how to set communication address, baud rate, and method.

Startup and Zero Setting

Covers initial power-up, self-check, and zero setting procedures.

Tare Operation Methods

Explains normal, preset, and vehicle tare input methods.

Battery Usage and Charging

Provides guidance on using and charging the indicator's battery.

Data Saving and Recording

Details data saving methods, vehicle/article numbers, and auto save.

Operation of Printing

Covers general printing functions and settings.

Report Printing Options

Explains how to print various types of reports.

X. Inquiry Record

Check Records by Date

Procedure for retrieving weighing records based on the date.

Check Records by Vehicle Number

Method for querying records using a vehicle number.

Check Records by Article Number

Steps to find records associated with an article number.

XI. Operation of Clearing Record

Record Clearing Modes

Lists different modes for clearing stored data.

Clearing Operation Methods

Provides step-by-step instructions for data clearing.

XII. Input Method of Saving Tare weight

Save Tare Using Number Keys

Manual input of tare weight using the keypad.

Save Tare By Weighing

Procedure for saving tare weight through a weighing operation.

XIII. Power Saving Function

Power Saving Operation

Details the indicator's automatic power saving feature.

XIV. Adjustment of Brightness

Brightness Adjustment

Explains how to adjust the display brightness levels.

XV. Switch between Gross Weight and Net Weight

Gross;Net Weight Switching

Describes how to toggle between gross and net weight displays.

Chapter Four Maintenance and Attentions

General Usage and Placement

Guidelines for optimal placement and environmental conditions.

Connection Reliability and Safety

Ensuring proper connections, grounding, and electrical safety.

Environmental and Safety Warnings

Precautions regarding flammable environments, lightning, and static.

Warranty and Battery Information

Details on company responsibility, warranty scope, and battery care.

Chapter Five Information Cue

Regular and Error Messages

Explains regular status cues and various error messages.

Component Failure Messages

Lists error codes related to component failures and troubleshooting.

Appendix 1: Printer Examples

Sample Weighing Sheets

Examples of weighing sheet formats for different printers.

Daily Sheet Examples

Sample daily reports for printer types 2, 3, and 4.

Appendix 3: Printer Examples

Weighing Sheet Samples (Type 6)

Sample weighing sheet formats specific to printer type 6.

Accumulated Amount

Display of accumulated weight totals in printouts.

Appendix 4: Printing Examples

Manual Gross Weight Preset Printing

Example of printing a manual gross weight record.

Manual Article Weighing Printing

Example of printing manual article weighing records.

Weighing Storage Methods

Examples of twice weighing and auto tare printing.

Manual Weighing with Preset Tare

Example of manual weighing with multiple tare presets.

Once Weighing and Storing Mode

Example of printing records using the once weighing mode.

Overview

The XK3190-DS3 is a weighing display controller designed to manage and display weighing data, functioning as a control system weighing indicator. It offers a comprehensive set of features for various weighing applications, from basic operation to detailed data management and printing.

Function Description

The primary function of the XK3190-DS3 is to accurately measure and display weight. It supports both gross and net weight display, with the ability to switch between them. The device integrates a real-time clock, automatically tracking the year, month, date, hour, minute, and second, ensuring time accuracy even after power interruptions.

For data management, the indicator can store a significant number of records, including vehicle numbers, tare weights, article numbers, and weighing records. This allows for efficient tracking and retrieval of past weighing operations. The device also supports various printing functions, enabling users to generate daily reports, summary reports, and detailed weighing sheets. These reports can be classified by time sequence, vehicle number, or article number, providing flexible reporting options.

The XK3190-DS3 is designed to connect with digital load cells, ensuring precise weight measurement. It also features interfaces for a printer and a scoreboard, expanding its utility in different operational environments. The serial communication interface allows for connection to a computer, facilitating data exchange and system integration.

Usage Features

Operating the XK3190-DS3 is designed to be straightforward, with several features enhancing user experience. Upon startup, the device performs a self-check and automatically sets the zero point if the weight on the scale is within the defined range. Manual zero setting is also available for fine-tuning.

The tare deduction function is versatile, offering normal tare, preset tare, and the ability to call tare weight by vehicle number. This flexibility is crucial for operations involving different containers or vehicles. Date and time settings are easily adjustable, ensuring all records are time-stamped accurately.

The device includes a power-saving function, which automatically enters a low-power state after a period of inactivity at the null position, helping to conserve battery life. The display brightness is adjustable, allowing users to optimize visibility in various lighting conditions.

Data saving is a core feature, supporting different scenarios such as saving weight for empty and full vehicles, or for articles with known tare weights. The indicator can automatically save data and print records based on predefined settings, streamlining the weighing process. It also provides options for inquiring about past records based on date, vehicle number, or article number, making data retrieval efficient.

For printing, the XK3190-DS3 offers various print forms and allows for settings such as minimum weight for auto print, rows per printer, and discount rate. It supports different printer types, providing compatibility with a range of external printing devices. The device can also print supplementary records if a previous printing attempt failed, ensuring no data is lost.

Maintenance Features

The XK3190-DS3 is built with considerations for durability and ease of maintenance. It is recommended to use the indicator in a flat place, away from direct sunlight, excessive dust, serious vibration, or humidity to ensure its longevity and display clarity. Proper grounding of the system and reliable connections between the load cell and indicator are essential to prevent damage from high electric and magnetic fields.

The device should be kept away from corrosive, inflammable, and explosive materials. Special attention is required in areas with high thunder frequency, where reliable lightning protectors must be installed to safeguard both personnel and equipment. As the load cell and indicator are static-sensitive, anti-static precautions are necessary during use, and welding operations on the weighing platform are strictly prohibited.

Cleaning the machine housing should be done with mild solvents, avoiding strong chemicals like benzene or nitro oil. Care must be taken to prevent fluids or conductive particles from entering the indicator to avoid damage or electric shock.

Before connecting or disconnecting any external equipment, it is crucial to cut off the electricity supply to both the indicator and the external device to prevent damage. The company advises customers to check and accept the instrument products before use, emphasizing responsibility for the quality of the indicator itself.

In case of any failure, unauthorized modifications to the connections are not allowed. The device should be unplugged and sent to a professional manufacturer for maintenance, as unprofessional repairs can cause greater damage and void the warranty.

Batteries are considered consumables and are not covered under warranty. To extend battery life, it should be fully charged before first use and recharged every two months if unused for a long time. During transportation and installation, the device should be handled with care to avoid strong vibration, strikes, or impacts that could damage internal components or batteries.

The product comes with a 1-year warranty for damages not caused by human error under normal use conditions. For warranty service, the product and warranty card should be mailed to an authorized maintenance point or supplier. The manufacturer also provides life-long maintenance service for the indicator.

The device provides various information cues, including regular operation messages, error operation messages (e.g., overload alarm, no matched record, parameter setting issues, printing errors), and error connection messages (e.g., printer connection error, digital load cell communication failures). It also provides information cues for component failures (e.g., keyboard failure, RAM data loss, calibration data loss, RAM or E²PROM destruction) along with suggested elimination methods, aiding in troubleshooting and maintenance.

Pro XK3190-DS3 Specifications

General IconGeneral
ModelXK3190-DS3
Display6-digit LED
Max. number of load cells8 (350Ω)
CapacityConfigurable
Power SupplyAC 220V, 50/60Hz
Operating Temperature0°C to 40°C
Humidity< 85% RH, non-condensing
Communication InterfaceRS232