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Proaster THCR-03 User Manual

Proaster THCR-03
26 pages
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Document No. : THCR03-M02
Revision No : Rev. 02
Date : 2011.2.28
Manufacturer / Seller :
Taehwan Automation Industry Co., Ltd
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Proaster THCR-03 Specifications

General IconGeneral
BrandProaster
ModelTHCR-03
CategoryKitchen Appliances
LanguageEnglish

Summary

General Information

Purpose of the Roaster

This coffee roaster is manufactured as a commercial roaster to roast coffee beans.

Key Product Features

The product uses radiation and how-air flowing for coffee roasting, maximizing heat efficiency and preserving flavor.

General Safety Regulations

Safety Precautions and Hazards

Covers burn and injury prevention, fire safety, electrical and gas safety, cleaning, and general damages.

Machine Safety Marks and Devices

Understanding Safety Marks

Explains various warning and caution labels on the machine for electric shock, moving parts, heat, and fire hazards.

Safety Device Functions

Details safety devices like the safety gear cover, emphasizing user safety against moving parts.

Safety Systems Overview

Safety Systems and Alarms

Details emergency stop, anti-overheating, voltage protection, fire safety, and gas alarm systems.

Installation - Handling

Carriage and Packaging Instructions

Instructions for handling the machine during transport, including package contents and carrying methods.

Installation - Setup Requirements

Electrical, Gas, and Ventilation Prep

Covers electrical, gas pressure, and ventilation requirements for proper machine setup.

Site Installation Guidelines

Details installation requirements including indoor use, ventilation, table support, and proximity to walls.

Operation Basics

Operator Qualifications and Pre-checks

Operator qualifications, pre-operation checks, and ensuring components like chaff drawer are clean.

Machine Components

Identification of Key Components

Identifies and describes key components of the coffee roaster, such as Damper, Timer, and Gas Knob.

Roasting Levels

Describing Roasting Stages

Explains different coffee roasting levels from Green Bean to Italian Roasting with visual examples.

Roasting - Important Checks

Pre-Roast and During Roast Checks

Provides essential checks before and during roasting, including bean quality, preheating, environment, and ventilation.

Roasting Process Guide

Step-by-Step Roasting Procedure

Detailed step-by-step guide for the roasting process, covering preparation, preheat, roasting, discharge, and after-use.

Post-Roasting Procedures

Cleaning After Roasting

Emphasizes daily cleaning of specific parts like Chaff Drawer and Cyclone using a vacuum cleaner.

Cleaning and Maintenance - Preparation

Cleaning Preparation and Tools Needed

Lists necessary tools and precautions for cleaning, including wearing masks and gloves.

Cleaning and Maintenance - Disassembly

Disassembly for Thorough Cleaning

Provides instructions for disassembling parts like the damper for thorough cleaning.

Cleaning and Maintenance - Piping

Removing Cyclone Piping for Cleaning

Detailed steps for removing the pipe connected to the cyclone for cleaning purposes.

Cleaning and Maintenance - Routine

Routine Cleaning Schedule

Describes cleaning procedures for the hopper, inspection door, pipe between hopper/damper, and damper.

Cleaning and Maintenance - Detailed Steps

Detailed Cleaning of Machine Parts

Step-by-step cleaning instructions for the pipe, cooler, blower, cyclone, and lower damper.

Cleaning and Maintenance - Post-Cleaning

Procedures After Cleaning

Post-cleaning procedures including dust removal with vacuum and using spare beans for no-load rotation.

Cleaning and Maintenance - Neglect

Consequences of Poor Maintenance

Highlights consequences of neglecting maintenance, such as poor performance and altered taste/aroma.

Troubleshooting Guide

Common Issue Solutions

Provides solutions for common issues like ignition/flame problems and noise/vibrations.

Disposal Information

Environmental Disposal Guidelines

Guidelines for recycling box containers, wrapping materials, the machine, and coffee bean waste.

Replacement Parts List

Available Parts and Durability

Details available replacement parts like Heater, Nozzle, Belt, Bearing, and Sensor with their durability.

Product Warranty and Service

Warranty Terms and Exclusions

Outlines warranty period, conditions for warranty voidance, and exclusions like natural disasters and misuse.

Equipment Maintenance - Front Plate

Front Plate Adjustment Procedures

Instructions for maintaining the distance between the front plate and hinged door to prevent leaks and noise.

Drum Distance Adjustment Guide

Explains how to adjust the distance between the front plate and drum for proper operation and noise reduction.

Equipment Maintenance - Drive System

V-Belt Tension Adjustment

Guide on how to adjust the V-belt tension and when to replace the belt for optimal operation.

Drum Rotation Troubleshooting

Troubleshooting steps if the drum is not rotating properly, involving V-belt loosening and motor checks.