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QTS Level-Trac LT-310 - User Manual

QTS Level-Trac LT-310
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Level-Trac Model LT-310 Control Unit
INSTALLATION, OPERATION AND INSTRUCTION MANUAL
Note: This document should be reviewed in its entirety prior to installation of equipment.
1.0 Operating Principle 2
2.0 System Configuration 2
2.1 Channel Assignment 3
2.2 Alarm/Trip and Fault Detection Relays 3
2.2.1 Alarm Relays 3
2.2.2 Trip Relays 3
2.3 Sensitivity 3
2.4 Test Switches 4
2.5 System Fault 4
2.5 Process Fault 4
3.0 Installation & Cabling 4
3.1 Enclosure
3.2 Main Power Supply 4
3.3 Wiring Control Unit to Probes 5
3.4 Wiring Alarm/Trip Relays 6
3.5 Panel Mount Remote Indicator 7
4.0 Commissioning 7
5.0 System Specification 8
6.0 Field Programming 9
6.1. Discriminator PCB 9
6.2. Power Supply/Relay PCB 10
Figures
1.1 System Overview 2
3.3.1 Wiring Control Unit to Probes 5
3.3.1 Wiring Alarm/Trip Relays 6
Appendices
Appendix A: Instructions for Mounting Stahlin Enclosures 11
Appendix B: 16 Conductor High Temp Cable Specification 12
330-35
8/5/11
13960 South Wayside Drive • Houston, TX 77048 • USA
Telephone: +1 (281) 240-0440 • Facsimile: +1 (281) 240-2440 • Email: sales@QTSLevel.com
www.QTSLevel.com
QTS
Quest-Tec Solutions
The New Standard of Level
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Summary

Operating Principle

System Configuration

Channel Assignment

Each channel is individually assigned an alarm/trip state, wet or dry. Cable monitoring for probe states.

Alarm;Trip and Fault Detection Relays

Seven 8A DPDT relays for alarms/trips. Configurable delays and states for RL1-RL6; RL7 for system fault.

Alarm;Trip Modes

Details how RL1-RL6 operate on single channels or channel pairs, including voting logic options.

Sensitivity

Sets probe channel sensitivity to one of three conductivity ranges (1, 2, or 4 mS/cm²).

Test Switches

Two switches simulate Wet/Dry states, activating Red/Green test and indicating System Fault in simulation.

System Fault

Indicates faults from power supply failure, test switch 'On', or out-of-sequence probe logic.

Process Fault

Indicates a fault when any channel is not in its normal wet or dry state, signaled by a yellow LED.

Installation & Cabling

Enclosure

Describes the LT-310 enclosure's NEMA 4X rating, dimensions, and mounting instructions.

Main Power Supply

Details power requirements (100-240 VAC) and connection to the unit's switching power supplies.

Wiring Control Unit-to-Probes

Recommends high-temperature cable for probes, specifying conductor counts and maximum run length.

Wiring Control Unit to Probes

Shows terminal connections for probes, including common ground and solder jumps for normal probe states.

Wiring Alarm;Trip Relays

Details connection points for relays and remote indicators, including status LEDs and relay ratings.

Panel Mount Remote Level Indicator

Describes the panel-mountable display unit, its cut-out size, and required conductors for connection.

Commissioning

LT-310 Control Unit Specifications

Field Programming

Discriminator PCB

Details programming options on the discriminator PCB: time delay, relay assignment, alarm state, sensitivity, and sequence check.

Power Supply;Relays PCB

Illustrates the power supply and relay PCB, showing connections for power input and relay outputs.

Appendices

Instructions for Mounting Stahlin Enclosures

Provides step-by-step instructions for installing/removing covers, changing latches, and adding mounting feet.

16 Conductor High Temp Cable Specification

Specifies technical details for the 16-conductor unshielded cable, including construction, materials, and ratings.

Overview

The Level-Trac Model LT-310 Control Unit is a remote level indication system, also capable of functioning as an alarm or trip device, designed to meet ASME Section I, PG-60 standards. It discriminates between water and steam based on the significant difference in resistivity between the two states over the saturation range.

Function Description:

The system utilizes probes with insulated tips inserted into a probe manifold. When a voltage is applied to the probe tip, conduction occurs between the tip and the inside wall of the column if water is present, indicating water. Probe and manifold dimensions are engineered to provide a resistance typically less than 100 KΩ when immersed in water, and greater than 5 MΩ when in contact with steam. An electronic discrimination circuit senses this resistance to determine the presence of water or steam. Probes are vertically spaced in a manifold attached to the boiler, with each probe connected to its own sensing and water/steam indication circuit. A vertical display of Green/Red indicators simulates the water level in the steam drum. The spacing between probes is customizable to cover the visible range and alarm or trip points.

The LT-310 control unit is designed to manage up to six probes from various locations with discrete settings. It incorporates two printed circuit boards within a NEMA 4X (IP65) wall-mounted enclosure. These boards provide up to 6 discrete water/steam discrimination circuits, an LED display, relay alarm/trip outputs, fault detection, and terminals for a remote display unit. To prevent galvanic interaction and sensing voltage variations, an alternating voltage source is applied to the probes. Two low-frequency oscillators drive the odd and even numbered channels, respectively. The voltage applied to the probe is less than 6 volts, current-limited to 50 µA, ensuring safety. The system is designed for use with two discrete power sources, maintaining full functionality even if one power source fails.

Important Technical Specifications:

  • Enclosure: Wall-mounted, glass-fiber reinforced polyester, IP65/NEMA4X protection.
    • Dimensions: 11.42" H x 9.79" W x 6.56" D (290 mm H x 249 mm W x 167 mm D).
    • Mounting Legs: (4) 0.50" x 0.31" (13 mm x 8 mm) slots on 12.19" H x 6" W centers (310 mm H x 152 mm W).
  • Inputs: Discrimination between water and steam for up to 6 channels, numbered ascendingly.
  • Sensitivity: Selectable thresholds of >4 mS/cm², >2 mS/cm², or >1 mS/cm². Using a shrouded probe insert effectively halves these values.
  • Probe Normal State: Configurable via solder jumps for normally wet (single wire) or normally dry (two wires) probes.
  • Display: Two vertical columns of 0.4” (10 mm) square LEDs on the front. Green LEDs indicate water, Red LEDs indicate steam. Yellow flashing LEDs signal System or Process Fault.
  • Supply Requirements: 100 to 240 VAC ± 10%, 48 - 63 Hz.
  • Utility Consumption: 20 Watts.
  • Temperature Rating:
    • Operating: -13° F (-25° C) to 158° F (70° C).
    • Storage: -58° F (-50° C) to 212° F (100° C).
  • Relay Outputs:
    • Alarms/Trips (RL1-RL6): Can activate based on a single probe channel or any of three pairings. Enabling all three pairings results in a 2-of-3 voting logic circuit.
    • Fault Alarm (RL7): Dedicated to activate when a Fault is indicated.
    • Alarm and Trip Relays: Configurable for direct (de-energized) or inverse (energized) normal state. The Fault relay is set to an inverse (energized) normal state.
    • Relay Ratings: DPDT, Max. Current: 8 Amps @ 250VAC.
  • Remote Display:
    • Twelve terminals for direct connection to a Remote Display Unit (LTI-310 option).
    • Panel Mounted: 7.75" H x 3" W (197 mm H x 76 mm W).
    • Panel cut-out: 4.2" H x 2.625” W (107 mm H x 67 mm W).

Usage Features:

  • Channel Assignment: Each channel can be individually assigned an alarm/trip state (wet or dry) and cable monitoring (normally wet or dry).
  • Local Indication: Each channel output drives a green LED for water or a red LED for steam, with yellow flashing LEDs for system and process fault, to a door-mounted display.
  • Alarm/Trip and Fault Detection Relays: Seven 8A DPDT relays provide contacts for alarms, trips, or system fault annunciation. RL1 through RL6 can be independently selected for energized (failsafe) or de-energized normal states and can be set with delays of 1, 5, 10, or 15 seconds. RL7 (System Fault) is normally energized with a 15-second delay.
  • Alarm/Trip Modes: RL1 through RL6 can operate on a single channel state, in channel pairs, or using voting logic (2 out of 3 channels).
  • Test Switches: Two test switches simulate all Wet or all Dry states. An On/Off slide switch activates these tests and prevents corresponding relays from alarming during simulation. When "On," System Fault is indicated as a reminder of simulation mode.
  • System Fault Indication: A flashing yellow LED ("SF") and activation of RL7 indicate System Fault, triggered by a failed power supply, the test enabler switch being "On," or out-of-sequence logic (water over steam). Probe cable monitoring also detects faults, such as a break in continuity for normally dry probes or an open-circuit for normally wet probes.
  • Process Fault Indication: A flashing yellow LED ("PF") indicates Process Fault, invoked by any channel not in its normal state.
  • Wiring Control Unit-to-Probes: Continuous high-temperature cable is recommended. Quest-Tec Solutions offers custom fabricated cables (8, 12, 16, and 25 conductor versions). 20 AWG, nickel-plated copper conductors are recommended for elevated temperatures, with a maximum run of 100 feet. Two conductors are required for normally Dry probes, one for normally Wet probes, and two for system Common.
  • Wiring Alarm/Trip Relays: Connection points for relays and remote indicators are provided via Phoenix Series MSTB plugs. LEDs indicate the current status of each relay.
  • Panel Mount Remote Level Indicator: The LT-310 can power up to two remote displays (LTI-310), which duplicate the main unit's display for control room installation.

Maintenance Features:

  • Routine Maintenance: The LT-310 control unit requires no routine maintenance.
  • Periodic Cleaning: It is recommended to periodically clean the external probe insulators with a small brush to remove accumulated dust.
  • Annual Inspection: Probes should be removed, cleaned, and inspected after one year of service.

QTS Level-Trac LT-310 Specifications

General IconGeneral
BrandQTS
ModelLevel-Trac LT-310
CategoryControl Unit
LanguageEnglish