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Reboot RBC5000DL - User Manual

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Safety 01 of 04 - 5/16/2018
THANK YOU FOR SELECTING
A QUALITY PRODUCT BY
MIRTHTEK
.
PLEASE EXAMINE CARTON AND EQUIPMENT FOR
DAMAGE IMMEDIATELY
When this equipment is shipped, title passes to the
purchaser upon receipt by the carrier. Consequently,
claims for material damaged in shipment must be
made by the purchaser against the transportation
company at the time the shipment is received
SAFETY DEPENDS ON YOU
Mirthtek arc welding and cutting equipment is designed and
built with safety in mind. However, your overall safety can be
increased by proper installation ... and thoughtful operation
on your part. DO NOT INSTALL, OPERATE OR REPAIR
THIS EQUIPMENT WITHOUT READING THIS MANUAL
AND THE SAFETY PRECAUTIONS CONTAINED
THROUGHOUT. And, most importantly, think before you act
and be careful.
WARNING
This statement appears where the information must
be followed exactly to avoid serious personal injury
or loss of life.
CAUTION
This statement appears where the information must
be followed to avoid minor personal injury or damage
to this equipment.
KEEPYOUR HEAD OUT OFTHE FUMES.
DONT
get too close to the
arc.
Use corrective lenses if
necessary
to stay a reasonable
distance away from the arc.
READ
and obey the Safety Data
Sheet (SDS) and the warning label
that appears on all containers of
welding materials.
USEENOUGHVENTILATION
or
exhaust a t the arc, or both,to
keep the fumes and gases from
your breathing zone and the general area.
IN A LARGE ROOM OR OUTDOORS
, natural ventilation may be
adequate if you keep your head out of the fumes (See below).
USE NATURALDRAFTS or fans to keep the fumes away from
your face.
If you develop unusual symptoms, see your supervisor. Perhaps
the welding atmosphere and ventilation system should bechecked.
WEAR CORRECT EYE, EAR &
BODY PROTECTION
PROTECT your eyes and face with welding helmet
properly fitted and with proper grade of filter
plate
.
PROTECT your body from welding spatter and arc
flash with protective clothing including
woolen clothing,flame-proof apron and
gloves, leather
leggings, and highboots.
PROTECT others from splatter, flash, and glare
with protective screens or barriers.
IN SOME AREAS, protection from noise may be appropriate.
BE SURE protective equipment is in good condition.
Also, wear safety glasses in work area
AT ALL TIMES.
SPECIAL SITUATIONS
DONOTWELDORCUT containers or materials whichpreviously
had been in contact with hazardous substances unless they are
properly cleaned. This is extremely dangerous.
DO NOT WELD OR CUT painted or plated parts unless special
precautions with ventilation have been taken. They can release
highly toxic fumes orgases.
Additionalprecautionarymeasures
PROTECT
compressed gas cylinders from excessive heat,
mechanical shocks, and arcs; fasten cylinders so they cannot fall.
BE SURE cylinders are never grounded or part of
an electrical circuit.
REMOVE all potential fire hazards from welding area.
ALWAYSHAVE FIRE FIGHTING EQUIPMENT READY FOR
IMMEDIATE USE AND KNOW HOW TO USE IT.
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Summary

Safety and Initial Handling

Section A: Warnings

Electric and Magnetic Fields (EMF) Hazards

Discusses dangers and minimization of EMF exposure during welding.

Critical Safety Warnings

Electric Shock Hazard

Details risks and precautions related to electric shock.

Arc Ray Hazards

Covers protection from arc rays and splatter.

Fumes and Gases Hazards

Explains risks of welding fumes and gases.

Fire, Explosion, and Cylinder Safety

Fire and Explosion Risks

Precautions against sparks causing fire or explosion.

Cylinder Safety and Handling

Guidelines for safe handling of gas cylinders.

Installation and Technical Specifications (CUT40 110 V)

Installation and Technical Specifications (CUT40 220 V)

Installation and Technical Specifications (RBC5000)

Installation and Technical Specifications (RBC5000 D)

Installation and Technical Specifications (RBC5000 DL)

Input Power and Output Ratings

Details input voltages, frequencies, and output current/voltage.

Installation Guidelines

High Frequency Interference Protection

How to minimize HF interference for optimal machine operation.

Operation and Safety

Operation Safety Precautions

Covers essential safety measures during operation.

Controls and Settings Overview

Cutting Process Procedures

Cutting Techniques and Tips

Guidance on piercing, movement, angle, and speed.

Electric Shock Warning During Cutting

Safety alert related to electric shock during operation.

Torch and Procedure Recommendations

General Cutting Procedure Recommendations

Best practices for efficient and safe plasma cutting.

Maintenance Procedures

Troubleshooting Guide

Troubleshooting Steps Overview

Outlines the three-step process: Locate, Cause, Action.

Troubleshooting Common Issues

Input Circuit Breaker Trips

Addresses repeated tripping of the input circuit breaker.

No Status Indicators or Fan Operation

Diagnosing issues with indicator lights and fan.

Troubleshooting Operation Failures

No Response When Trigger Pulled

Diagnosing why the machine doesn't respond to the trigger.

Pilot Arc Issues

Problems with pilot arc initiation or turning off.

Troubleshooting Arc and Air Flow Issues

No Pilot Arc After Air Flow

Diagnosing lack of pilot arc despite air flow.

Brief Arc with Repeated Trigger Pulls

Addresses intermittent arcs with repeated trigger activation.

Advanced Troubleshooting Scenarios

Pilot Arc Not Transferring

Resolving issues where the pilot arc fails to transfer to the workpiece.

Status Board Indicator Troubleshooting

Reboot RBC5000DL Specifications

General IconGeneral
BrandReboot
ModelRBC5000DL
CategoryWelding System
LanguageEnglish

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