Reboot RBC5000D - User Manual

Safety 01 of 04 - 5/16/2018
THANK YOU FOR SELECTING
A QUALITY PRODUCT BY
MIRTHTEK .
PLEASE EXAMINE CARTON AND EQUIPMENT FOR
DAMAGE IMMEDIATELY
When this equipment is shipped, title passes to the
purchaser upon receipt by the carrier. Consequently,
claims for material damaged in shipment must be
made by the purchaser against the transportation
company at the time the shipment is received
SAFETY DEPENDS ON YOU
Mirthtek arc welding and cutting equipment is designed and
built with safety in mind. However, your overall safety can be
increased by proper installation ... and thoughtful operation
on your part. DO NOT INSTALL, OPERATE OR REPAIR
THIS EQUIPMENT WITHOUT READING THIS MANUAL
AND THE SAFETY PRECAUTIONS CONTAINED
THROUGHOUT. And, most importantly, think before you act
and be careful.
WARNING
This statement appears where the information must
be followed exactly to avoid serious personal injury
or loss of life.
CAUTION
This statement appears where the information must
be followed to avoid minor personal injury or damage
to this equipment.
KEEPYOUR HEAD OUT OFTHE FUMES.
DON’T get too close to the
arc. Use corrective lenses if
necessary to stay a reasonable
distance away from the arc.
READ and obey the Safety Data
Sheet (SDS) and the warning label
that appears on all containers of
welding materials.
USEENOUGHVENTILATION or
exhaust a t the arc, or both,to
keep the fumes and gases from
your breathing zone and the general area.
IN A LARGE ROOM OR OUTDOORS , natural ventilation may be
adequate if you keep your head out of the fumes (See below).
USE NATURALDRAFTS or fans to keep the fumes away from
your face.
If you develop unusual symptoms, see your supervisor. Perhaps
the welding atmosphere and ventilation system should bechecked.
WEAR CORRECT EYE, EAR &
BODY PROTECTION
PROTECT your eyes and face with welding helmet
properly fitted and with proper grade of filter
plate .
PROTECT your body from welding spatter and arc
flash with protective clothing including
woolen clothing,flame-proof apron and
gloves, leather leggings, and highboots.
PROTECT others from splatter, flash, and glare
with protective screens or barriers.
IN SOME AREAS, protection from noise may be appropriate.
BE SURE protective equipment is in good condition.
Also, wear safety glasses in work area
AT ALL TIMES.
SPECIAL SITUATIONS
DONOTWELDORCUT containers or materials whichpreviously
had been in contact with hazardous substances unless they are
properly cleaned. This is extremely dangerous.
DO NOT WELD OR CUT painted or plated parts unless special
precautions with ventilation have been taken. They can release
highly toxic fumes orgases.
Additionalprecautionarymeasures
PROTECT compressed gas cylinders from excessive heat,
mechanical shocks, and arcs; fasten cylinders so they cannot fall.
BE SURE cylinders are never grounded or part of
an electrical circuit.
REMOVE all potential fire hazards from welding area.
ALWAYSHAVE FIRE FIGHTING EQUIPMENT READY FOR
IMMEDIATE USE AND KNOW HOW TO USE IT.

Summary

General Safety Precautions

Examine Carton and Equipment for Damage

Inspect shipping carton and equipment for damage immediately upon receipt.

Fume and Gas Safety

Ensure proper ventilation to avoid breathing hazardous fumes and gases.

Personal Protective Equipment

Wear appropriate eye, ear, and body protection during operation.

Section A: Warnings - Part 1

Engine Powered Equipment Safety

Safety precautions for operating and maintaining engine-powered welding equipment.

Electric and Magnetic Field Hazards

Risks associated with EMF exposure during welding operations.

Section A: Warnings - Part 2

Electric Shock Dangers

Critical warnings about the dangers of electric shock during operation.

Arc Ray Burns and Protection

Protection against burns from arc rays and spatter.

Fumes and Gases Health Risks

Health risks associated with welding fumes and gases.

Section A: Warnings - Part 3

Fire and Explosion Hazards

Precautions to prevent fire or explosion from welding sparks.

Cylinder Handling Safety

Safe practices for handling compressed gas cylinders to prevent explosion.

Electrically Powered Equipment Safety

Safety guidelines for electrical connections and grounding.

Installation - General Guidelines

High Frequency Interference Protection

Steps to minimize high frequency interference with the machine.

Electrical Connection Requirements

Installation - Gas and Output Connections

Gas Input Connection Details

Cylinder Handling Safety Warning

Critical warnings regarding the safe handling of gas cylinders.

Operation - Safety and Description

General Operation Safety

Essential safety measures for operating the plasma cutter.

Operation - Cutting Process Details

Plasma Cutting Process Steps

Step-by-step guide for performing plasma cutting operations.

Piercing and Cutting Techniques

Electrical Shock Warning During Operation

Warning to turn off power before maintenance or cleaning.

Operation - Torch and Procedure Recommendations

Torch Assembly and Checks

General Plasma Cutting Procedures

Maintenance - Routine and Periodic

Routine Maintenance Tasks

Troubleshooting - Guide Introduction

How to Use the Troubleshooting Guide

Safety During Troubleshooting

Critical safety warnings to be observed during troubleshooting procedures.

Troubleshooting - Common Issues

Input Circuit Breaker Trips

Possible causes and solutions when the input circuit breaker trips repeatedly.

Power Indicator and Fan Malfunctions

Troubleshooting - Trigger and Power Issues

No Response to Trigger Pull

Diagnosing why the machine does not respond when the trigger is pulled.

Faulty Inverter or Control Boards

Troubleshooting - Arc and Airflow Issues

No Pilot Arc After Air Flow

Troubleshooting - Arc Transfer and Cutting Issues

Pilot Arc Fails to Transfer to Work

Troubleshooting why the pilot arc does not transfer to the workpiece.

Pilot Arc Turns Off During Cutting

Troubleshooting - Status Indicators

Thermal LED Indicator Troubleshooting

Reboot RBC5000D Specifications

General

Brand	Reboot
Model	RBC5000D
Category	Welding System
Language	English