Reer MOSAIC MO4 - User Manual

MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC
1 8540780 • 07/05/2018 • Rev.33
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Reer MOSAIC MO4 Specifications

General

Power Supply	24 V DC
Operating Temperature	-10°C to +55°C
Protection Rating	IP20
Type	Safety Controller
Safety Category	Category 4
Communication	CANopen

Summary

Introduction

Important Safety Instructions

Safety alert symbol indicates a potential personal safety hazard. Failure to comply can pose a serious risk.

Overview

Installation

Mechanical Fastening

Provides step-by-step instructions and illustrations for mounting units onto a DIN rail.

Calculation of Safety Distance

Electrical Connections

Module Master M1

Module MI8 O2

Module MI8

Module MI12 T8

Module MI16

Module MO4

Module MO2

Module MR4

Module MR2

Modules MV0 - MV1 - MV2

Encoder Connections with RJ45 Connector (MV1, MV2)

Module MOR4

Module MOR4 S8

Module MOS8

Module MOS16

Module MO4 LHCS8

Checklist After Installation

Operating Diagram

Proximity Input for Speed Controller MV

Configuration with Interleaved Proximity

Details the setup for interleaved proximity sensors for speed controller MV.

Restart_FBK

Outputs

OSSD (M1, MI8 O2)

Describes the characteristics and supply of OSSD outputs for M1 and MI8O2 modules.

OSSD (MO2, MO4)

Describes the characteristics and supply of OSSD outputs for MO2 and MO4 modules.

OSSD (MO4 LHCS8)

Safety Relays (MR2, MR4, MOR4, MOR4 S8)

Technical Features

M1 Module

MI8 O2 Module

MI12 T8 Module

MR2 - MR4 Modules

MR2;MR4 Technical Data Concerning Safety

Provides detailed safety-related technical data for MR2 and MR4 modules.

MO4 LHCS8 Module

MV0 - MV1 - MV2 Modules

Troubleshooting

Master M1 (Figure 26)

Lists troubleshooting steps and remedies for internal faults and MCM errors in Master M1.

MI8 O2 (Figure 27)

MI8 (Figure 28)

MI12 T8 (Figure 29)

MI16 (Figure 30)

MO2; MO4 (Figure 31)

MOR4 (Figure 32)

MOR4 S8 (Figure 33)

MOS8 (Figure 34)

MOS16 (Figure 35)

MV0, MV1, MV2 (Figure 36)

MO4 LHCS8 (Figure 37)

MOSAIC Safety Designer Software

Create a New Project (Configure MOSAIC System)

Edit Configuration (Composition of Modules)

Change User Parameters

Creating the Diagram

Project Validation

Connect to Mosaic

Sending Configuration to MOSAIC

Monitor (I;O Status in Real Time - Textual)

Monitor (I;O Status in Real Time - Graphic)

Password Protection

Testing the System

Object Function Blocks

OSSD (Safety Outputs)

Details the OSSD function block, its parameters, and its use for safety outputs.

Single OSSD (Safety Output)

Relay

Use with Restart: Automatic or Manual (Category 2)

Input Objects

E-STOP (Emergency Stop)

Details the E-STOP function block for verifying emergency stop device input status.

E-GATE (Safety Gate Device)

SINGLE E-GATE (Safety Gate Device)

LOCK FEEDBACK

ENABLE (Enable Key)

ESPE (Optoelectronic Safety Light Curtain)

FOOTSWITCH (Safety Pedal)

MOD-SEL (Safety Selector)

PHOTOCELL (Safety Photocell)

TWO-HAND (Bimanual Control)

NETWORK_IN

SENSOR

S-MAT (Safety Mat)

SWITCH

ENABLING GRIP SWITCH

TESTABLE SAFETY DEVICE

SOLID STATE DEVICE

FIELDBUS INPUT

SPEED CONTROL TYPE FUNCTION BLOCKS

Warning Concerning Safety

Provides a critical safety warning regarding the use of speed control function blocks.

SPEED CONTROL

Proximity Choice

Measurement

Gear Ratio

WINDOW SPEED CONTROL

Speed 1, 2, 3, 4

Frequency Zero Speed

STAND STILL

Zero Speed Limit

STAND STILL AND SPEED CONTROL

Parameters

Lists and explains parameters for the STAND STILL AND SPEED CONTROL function block.

NOT

OR

NOR

XOR

XNOR

LOGICAL MACRO

MULTIPLEXER

USER RESTART MANUAL

USER RESTART MONITORED

MACRO RESTART MANUAL

MACRO RESTART MONITORED

GUARD LOCK OPERATORS

GUARD LOCK

Explains the GUARD LOCK operator for controlling guard lock/unlocking electromagnet.

“Gate” Input

“Unlock_cmd” Input

“LockOut” Output

“ErrorOut” Output

Operation in the “no Gate” Mode

Example of Operation in “no Gate” Mode

Operation in the “with Gate” Mode

Operation in the “Mandatory Gate Opening” Mode

Example of Operation in “Mandatory Gate Opening” Mode

Parameters

MUTING “L”

COUNTER OPERATORS

COUNTER (max number = 16)

Details the COUNTER operator, its modes, and how to set the counter value.

MONOSTABLE

MONOSTABLE_B

PASSING MAKE CONTACT

DELAY

DELAY LINE

MUTING FUNCTION

Concurrent MUTING

Sequential MUTING

MUTING “T”

MUTING OVERRIDE (max number = 4)

NETWORK (max number = 1)

Example of Application in Category 2 (ISO 13849-1)

Logical Block Diagram of Safety Function using Network

Example of Application in Category 4 (ISO 13849-1)

RESET M1

SIMULATOR FEATURE

Schematic Simulation

How to Use Graphic Simulation

Application Example of Graphic Simulation

MOSAIC FAIL CODES