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Reer MOSAIC MI8O2 - User Manual

Reer MOSAIC MI8O2
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MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC
1 8540780 • 07/05/2018 • Rev.33
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Table of Contents

Other manuals for Reer MOSAIC MI8O2

Questions and Answers

Reer MOSAIC MI8O2 Specifications

General IconGeneral
TypeSafety Controller
Number of safety inputs8
Number of safety outputs2
Input voltage24 V DC
Operating temperature-10°C to +55°C
Protection ratingIP20
Power source24 VDC
Safety categoryPL e / SIL 3
Dimensions22.5 x 99 x 114.5 mm
TechnologySolid State
FeaturesConfigurable

Summary

INTRODUCTION

Important Safety Instructions

Safety alert symbol indicates potential personal safety hazard. Failure to comply could cause serious risk.

OVERVIEW

MOSAIC System Description

MOSAIC is a modular safety controller with a master unit (M1) and expansion units.

INSTALLATION

Mechanical Fastening to DIN Rail

Explains how to mechanically fasten MOSAIC system units to a 35mm DIN rail.

Calculation of Safety Distance

ESPE Safety Distance Calculation

Details calculation of safety distance for ESPE connected to MOSAIC.

Electrical Connections

Module Master M1

USB Input for Configuration

Explains the USB connection for PC configuration via MSD software.

Module MI8 O2

Module MI8

Module MI12 T8

Module MI16

Module MO4

Module MO2

Module MR4

Module MR2

Modules MV0 - MV1 - MV2

ENCODER CONNECTIONS WITH RJ45 CONNECTOR (MV1, MV2)

Module MOR4

Module MOR4 S8

Module MOS8

Module MOS16

Module MO4 LHCS8

SIGNALS

MASTER ENABLE Input

Describes the MASTER_ENABLE inputs for the MOSAIC M1 master unit.

Master M1 Signal Indicators

Details the signals and LED indicators for the Master M1.

NODE SEL for Slave Addressing

Explains the NODE_SEL inputs for addressing slave units.

PROXIMITY INPUT FOR SPEED CONTROLLER MV

Interleaved Proximity Configuration

Explains the configuration for interleaved proximity switches.

RESTART_FBK Signal

OUTPUTS

OSSD Safety Outputs (M1, MI8 O2)

Details the OSSD safety outputs for M1 and MI8O2 modules.

OSSD Safety Outputs (MO2, MO4)

Details the OSSD safety outputs for MO2 and MO4 modules.

OSSD Safety Outputs (MO4 LHCS8)

SAFETY RELAYS (MR2, MR4, MOR4, MOR4 S8)

Safety Relay Output Circuit Characteristics

Describes the characteristics of the safety relay output circuits.

TECHNICAL FEATURES

GENERAL SYSTEM CHARACTERISTICS

Provides general characteristics of the MOSAIC system.

Safety Level Parameters

Details the safety level parameters for compliance.

M1 Module Specifications

MI8 O2 Module Specifications

MI8 and MI16 Module Specs

MI12 T8 Module Specifications

MO2 and MO4 Module Specs

MOS8 and MOS16 Module Specs

MR2 and MR4 Module Specs

MR2;MR4 Safety Technical Data

MOR4 and MOR4 S8 Module Specs

MO4 LHCS8 Module Specifications

MV0, MV1, MV2 Module Specs

MI8 O2 Signal Indicators

MI8 Signal Indicators

MI12 T8 Signal Indicators

MI16 Signal Indicators

MO2 Signal Indicators

MO4 Signal Indicators

MOR4 Signal Indicators

MOR4 S8 Signal Indicators

MOS8 Signal Indicators

MOS16 Signal Indicators

MV1, MV2 Signal Indicators

MR2; MR4 Signal Indicators

MO4 LHCS8 Signal Indicators

Troubleshooting Overview

Master M1 Troubleshooting

Details troubleshooting steps for the Master M1.

MI8 O2 Troubleshooting

MI8 Troubleshooting

MI12 T8 Troubleshooting

MI16 Troubleshooting

MO2; MO4 Troubleshooting

MOR4 Troubleshooting

MOR4 S8 Troubleshooting

MOS8 Troubleshooting

MOS16 Troubleshooting

MV0, MV1, MV2 Troubleshooting

MO4 LHCS8 Troubleshooting

MOSAIC SAFETY DESIGNER SOFTWARE

Installing the Software

Instructions for installing the MOSAIC Safety Designer software.

Standard Toolbar Functions

Creating a New Project

Editing Configuration Modules

MOSAIC Designer Toolbars

Creating the Logic Diagram

Connecting Blocks with Wires

Project Validation Process

Connecting to Mosaic Hardware

Sending Configuration to MOSAIC

MONITOR: Textual I;O Status

MONITOR: Graphic I;O Status

Password Protection Overview

Level 1 Password Details

Information about the Level 1 password.

Level 2 Password Details

Information about the Level 2 password.

Password Change Instructions

Instructions on how to change passwords.

System Testing Procedures

OBJECT FUNCTION BLOCKS

OSSD Safety Outputs

Details the OSSD function block for safety outputs.

Function Block Parameters

Explains the parameters for function blocks.

Manual Reset Functionality

Describes the manual reset functionality.

SINGLE OSSD Safety Output

Dual Channel OSSD Configuration

Single Channel OSSD Configuration

Manual Reset for OSSD

STATUS Signal Output

RELAY Function Block

RESTART: Automatic vs Manual (Category 2)

Manual Reset for Relays

INPUT OBJECTS

E-STOP (Emergency Stop) Input

Details the E-STOP input function block.

Manual Reset for E-STOP

E-GATE (Safety Gate Device) Input

SINGLE E-GATE (Safety Gate Device) Input

LOCK FEEDBACK Input

ENABLE (Enable Key) Input

ESPE (Optoelectronic Safety Light Curtain; Laser Scanner) Input

FOOTSWITCH (Safety Pedal) Input

Manual Reset for Footswitch

MOD-SEL (Safety Selector) Input

PHOTOCELL (Safety Photocell) Input

TWO-HAND (Bimanual Control) Input

NETWORK_IN Input

SENSOR Input

S-MAT (Safety Mat) Input

SWITCH Input

ENABLING GRIP SWITCH Input

TESTABLE SAFETY DEVICE Input

SOLID STATE DEVICE Input

SPEED CONTROL TYPE FUNCTION BLOCKS

SPEED CONTROL Function Block

Proximity Choice for Speed Control

Measurement for Speed Control

Gear Ratio Parameter

Hysteresis (%) Parameter

WINDOW SPEED CONTROL Function Block

Proximity Choice for Window Speed

Measurement for Window Speed

STAND STILL Function Block

Pitch Parameter for Stand Still

Proximity Choice for Stand Still

Measurement for Stand Still

STAND STILL AND SPEED CONTROL Function Block

Proximity Choice for Stand Still;Speed

Measurement for Stand Still;Speed

OPERATOR FUNCTION BLOCKS

LOGICAL OPERATORS Overview

Explains logical operators like AND, NAND.

AND Logical Operator

Details the AND logical operator.

NOT Logical Operator

OR Logical Operator

NOR Logical Operator

XOR Logical Operator

XNOR Logical Operator

LOGICAL MACRO Function Block

MULTIPLEXER Function Block

MEMORY OPERATORS

D FLIP FLOP Operator

Details the D FLIP FLOP memory operator.

T FLIP FLOP Operator

Details the T FLIP FLOP memory operator.

SR FLIP FLOP Operator

Details the SR FLIP FLOP memory operator.

USER RESTART MANUAL Operator

USER RESTART MONITORED Operator

MACRO RESTART MANUAL Operator

MACRO RESTART MONITORED Operator

GUARD LOCK OPERATORS (max number = 4)

GUARD LOCK Operator

Details the GUARD LOCK operator.

“Gate” Input for Guard Lock

“LockOut” Output Signal

“ErrorOut” Output Signal

Guard Lock Parameters Overview

COUNTER OPERATORS

COUNTER Operator (max number = 16)

Details the COUNTER operator.

COUNTER Operator Parameters

TIMER OPERATORS (max number = 32)

CLOCKING Timer Operator

Details the CLOCKING timer operator.

MONOSTABLE Timer Operator

MONOSTABLE_B Timer Operator

PASSING MAKE CONTACT Operator

DELAY Timer Operator

Details the DELAY timer operator.

DELAY LINE Timer Operator

MUTING FUNCTION

MUTING OPERATORS Overview

Introduces MUTING OPERATORS.

Concurrent MUTING Operator

Details the "Concurrent" MUTING operator.

MUTING “L” Operator

Sequential MUTING Operator

MUTING “T” Operator

MUTING OVERRIDE Operator

MISCELLANEOUS FUNCTION BLOCKS

SERIAL OUTPUT Operator

Details the SERIAL OUTPUT function block.

NETWORK Function Block

Master M1 Signals with Network Operative

Logical Block Diagram for Network Safety Function

RESET M1 Procedure

INTERPAGE IN;OUT Feature

TERMINATOR Component

SPECIAL APPLICATIONS

SIMULATOR FEATURE

Schematic Simulation

Explains schematic simulation.

Graphic Simulation

Explains graphic simulation.

Schematic Simulation Details

How to Use Graphic Simulation

MOSAIC FAIL CODES

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