Reer MOSAIC MI802 - User Manual

MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC
1 8540780 • 30/03/2016 • Rev.26
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Summary

Introduction to MOSAIC System

Important Safety Instructions

Crucial safety guidelines for MOSAIC system usage. Highlights potential risks.

MOSAIC System Overview

MOSAIC System Components

Describes the modular safety controller, master unit, and expansion units.

Installation Guide

Mechanical Fastening Procedure

Step-by-step instructions for fixing MOSAIC units to a 35mm DIN rail.

Safety Distance and Electrical Connections

Safety Distance Calculation

Guidelines for positioning ESPE devices relative to safety distances.

Electrical Connection Details

System Features and Configuration

USB Input and MCM Usage

Installation Checklist

Post-Installation Checks

Signals and Inputs

Master Enable Inputs

Node Selection Inputs

Restart Functionality

RESTART_FBK Input Signal

Details the RESTART_FBK signal for EDM feedback and operation modes.

Output Signals and Relays

OSSD Safety Outputs

Technical specifications for OSSD static semiconductor safety outputs.

Safety Relays (MR2, MR4, MOR4, MOR4 S8)

Technical Features and Module Specs

M1 Module Specifications

MI8 O2 Module Specifications

MI8;MI16 Module Specifications

MI12 T8 Module Specifications

MO2;MO4 Module Specifications

MOS8;MOS16 Module Specifications

MR2;MR4 Module Specifications

MOR4;MOR4 S8 Module Specifications

MV0-MV1-MV2 Module Specifications

Troubleshooting Guides

Master M1 Troubleshooting

Diagnosing and resolving issues with the Master M1 unit.

MI8 O2 Troubleshooting

Diagnosing and resolving issues with the MI8O2 module.

MI8 Troubleshooting

Diagnosing and resolving issues with the MI8 module.

MI12 T8 Troubleshooting

Diagnosing and resolving issues with the MI12T8 module.

MI16 Troubleshooting

Diagnosing and resolving issues with the MI16 module.

MO2; MO4 Troubleshooting

Diagnosing and resolving issues with MO2 and MO4 modules.

MOR4 Troubleshooting

Diagnosing and resolving issues with the MOR4 module.

MOR4 S8 Troubleshooting

Diagnosing and resolving issues with the MOR4S8 module.

MOS8 Troubleshooting

Diagnosing and resolving issues with the MOS8 module.

MOS16 Troubleshooting

Diagnosing and resolving issues with the MOS16 module.

MV0, MV1, MV2 Troubleshooting

Diagnosing and resolving issues with MV0, MV1, MV2 modules.

MOSAIC Safety Designer Software

Software Installation and Requirements

System requirements and steps for installing the MOSAIC Safety Designer.

Software Fundamentals and Usage

Creating and Configuring Projects

Guides on starting new projects and editing system configurations.

Diagram Creation and Tools

Project Validation and Saving

Procedure for validating, saving, and reporting project configurations.

Connecting to Mosaic and Configuration Transfer

Steps for connecting to the MOSAIC unit and transferring configurations.

System Monitoring and Password Protection

Checking system composition, monitoring I/O, and managing passwords.

Testing the MOSAIC System

Procedure for verifying correct operation of the system after setup.

Object Function Blocks

Output Objects (OSSD, Relay)

Details on OSSD safety outputs and relay output types.

E-STOP Function Block

Configuration and parameters for the Emergency Stop function block.

E-GATE; SINGLE E-GATE Function Blocks

Configuration for safety gate input function blocks.

LOCK FEEDBACK; ENABLE Function Blocks

ESPE; FOOTSWITCH Function Blocks

Configuration for safety light curtain and footswitch function blocks.

MOD-SEL; PHOTOCELL Function Blocks

TWO-HAND; SENSOR Function Blocks

S-MAT; SWITCH Function Blocks

ENABLING GRIP; TESTABLE SAFETY DEVICE

SOLID STATE DEVICE Function Block

Speed Control Function Blocks

Speed Control Function

Monitors device speed against thresholds for output activation.

Window Speed Control Function

Monitors device speed within a prefixed range for output activation.

Stand Still Function

Monitors device speed, activating output when speed is below a value.

Stand Still and Speed Control Function

Operator Function Blocks

Restart Operators

Guard Lock Operators

Muting Functions

Muting Operators Overview

Concurrent Muting

Muting L Logic

Muting Sequential Logic

Muting T Logic

Muting Override Operator

Override Functionality

Miscellaneous Function Blocks

Network Operator

Network Application Examples

MOSAIC Fail Codes

Error Detection and Resolution

Table of error codes, detected failures, and their solutions.

Reer MOSAIC MI802 Specifications

General

Type	Safety Controller
Operating Voltage	24 VDC
Protection Rating	IP20
Safety Category	SIL 3
Operating Temperature	-10°C to +55°C
Inputs	8 safety inputs