Name: Reer MOSAIC M1
Brand: Reer
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MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC

1 8540780 • 25/01/2023 • Rev.43

MODULAR SAFETY INTEGRATED CONTROLLER

Installation and use

(Copy of the original instructions)

Table of Contents2
Introduction9
Contents of this Handbook9
Important Safety Instructions9
Abbreviations and Symbols10
Applicable Standards11
Overview12
Master MOSAIC M1 / MOSAIC M1S / MOSAIC M1S COM12
MOSAIC M1S COM Key Features13
MOSAIC M1S COM and Mbx in the same Project: Fieldbus Management14
Expansion Modules14
MSD Software15
Product Composition16
Installation17
MOSAIC M1, MOSAIC M1S, Expansion Modules Mechanical Fastening17
MOSAIC M1S COM Mechanical Fastening18
Calculation of Safety Distance of an ESPE Connected to MOSAIC19
Electrical Connections19
Instructions Concerning Connection Cables20
Master Module MOSAIC M120
Master Modules MOSAIC M1S / MOSAIC M1S COM21
USB Interface22
LAN Interface (RJ45)22
MOSAIC Configuration Memory (MCM)22
MULTIPLE LOAD Function22
RESTORE Function23
Compatibility between MCM Memory and Master Modules23
New MCM Features with F.w. 2.0.023
Module MI8O224
Module MI8O425
Module MI826
Module MI12T826
Module MI1627
Module MO227
Module MO428
Module MO4L28
Module MR229
Module MR429
Module MR830
Modules MV0 - MV1 - MV231
Encoder Connections with RJ45 Connector (MV1, MV2)31
Module MOR433
Module MOR4S833
Module MOS834
Module MOS1634
Module MO4LHCS835
Modulo MA235
Modulo MA436
MA2 / MA4 Analog Sensor Connections37
Example of Connection of Mosaic to the Machine Control System38
Checklist after Installation38
Operating Diagram39
Signals40
Inputs40
Master Enable40
Node Sel40
Proximity Input for Speed Controller MV40
Configuration with Interleaved Proximity41
Restart_Fbk41
Outputs42
OUT STATUS (SIL 1/PL C)42
Out Test42
Ossd Safety Outputs43
Important Note Concerning OSSD Safety Outputs43
Ossd (Mosaic M1, Mi8O2, Mo2, Mo4)43
Ossd (Mosaic M1S, Mosaic M1S Com, Mi8O4, Mo4L)43
Ossd (Mo4Lhcs8)45
Ossd Outputs Configuration46
Safety Relays (Mr2, Mr4, Mr8, Mor4, Mor4S8)47
Characteristics of the Output Circuit47
MR2/MR4/MR8 Internal Contacts Diagram47
Example of MR2 Module Connection with Static OSSD of a Module MOSAIC M148
Switching Operation Timing Diagram49
Technical Features50
General System Characteristics50
Safety Level Parameters50
General Data50
Enclosure51
MOSAIC M1 Module52
MOSAIC M1S Module52
MOSAIC M1S COM Module53
MI8O2 Module53
MI8O4 Module54
MI8 - MI16 Modules54
MI12T8 Module54
MO2 - MO4 Modules55
MO4L Module55
MOS8 - MOS16 Modules55
MR2 - MR4 - MR8 Modules56
MOR4 - MOR4S8 Module56
MO4LHCS8 Module57
MV0 - MV1 - MV2 Modules57
MA2, MA4 Module58
Mechanical Dimensions59
LED INDICATORS (Normal Operation)60
Master MOSAIC M1 (Figure 20)60
Master MOSAIC M1S (Figure 20)61
Master MOSAIC M1S COM (Figure 20)62
MOSAIC M1S COM Specific Fieldbus LED Indicators63
Ethercat Leds63
LED State Explanation63
Ethernet/Ip Leds64
LED State Explanation65
Modbus/Tcp Leds65
PROFINET Leds66
LED State Explanation66
MI8O2 (Figure 23)67
MI8O4 (Figure 23)68
MI8 (Figure 25)69
MI12T8 (Figure 27)70
MI16 (Figure 27)71
MO2 (Figure 28)72
MO4 (Figure 29)73
MO4L (Figure 23)74
MOR4 (Figure 31)75
MOR4S8 (Figure 32)76
MOS8 (Figure 33)77
MOS16 (Figure 34)78
MV0, MV1, MV2 (Figure 35)79
MR2, MR4, MR8 (Figure 36)80
MO4LHCS8 (Figure 37)81
MA2, MA4 (Figure 38)82
LED INDICATORS (Troubleshooting)83
Master MOSAIC M1 (Figure 39)83
Master MOSAIC M1S / MOSAIC M1S COM (Figure 40)84
MI8O2 (Figure 41)85
MI8O4 (Figure 42)86
MI8 (Figure 43)87
MI12T8 (Figure 44)88
MI16 (Figure 45)89
MO2 / MO4 (Figure 46)90
MO4L (Figure 47)91
MOR4 (Figure 48)92
MOR4S8 (Figure 49)93
MOS8 (Figure 50)94
MOS16 (Figure 51)95
MV0, MV1, MV2 (Figure 52)96
MO4LHCS8 (Figure 53)97
MA2, MA4 (Figure 54)98
Mosaic Safety Designer Software100
Installing the Software100
PC HARDWARE Requirements100
PC SOFTWARE Requirements100
Installation of MSD Software100
Fundamentals101
Standard Toolbar102
Textual Toolbar103
Create a New Project (Configure the MOSAIC System)103
Pages Configuration / Management104
Fieldbus with Dynamic Input Order106
Create a New Project: MOSAIC M1S COM Fieldbus Parameters Configuration106
Modbus TCP Parameters106
Ethernet/Ip Parameters107
Profinet RT Parameters107
Ethercat Parameters108
Edit Configuration (Composition of the Various Modules)109
Change User Parameters109
Objects - Operator - Configuration Toolbars110
Creating the Diagram111
Use of Mouse Right Button112
Example of a Project113
Project Validation113
Resources Allocation114
Project Report115
Connect MSD to Mosaic Master117
Communication Channel Selection117
USB Connection117
Network Connection (MOSAIC M1S COM Only)117
Connected Master Parameters Visualization121
MOSAIC M1S COM Connected Via LAN121
MOSAIC M1S COM Connected Via USB121
MOSAIC M1/MOSAIC M1S Connected Via USB122
Operations Available with Master Connected (MOSAIC M1S COM)123
Visualization Network Parameters123
Visualization/Setting Network Parameters (MOSAIC M1S COM)123
Download Project to MOSAIC (from PC)124
Upload an Existing Project to PC (from MOSAIC)125
Configurations LOG125
System Composition125
Errors Log126
Disconnecting System126
Monitor Functions126
Monitor (I/O Status in Real Time - Textual)126
Monitor (I/O Status in Real Time - Textual - Graphic)127
Monitor (I/O with Diagnostic)127
Fieldbus Monitor (Only for MOSAIC M1S COM)128
Password Protection129
Level 1 Password129
Level 2 Password130
Maintenance Password (MOSAIC M1S, MOSAIC M1S COM)130
Password Change130
Testing the System131
Object Function Blocks132
Output Objects132
OSSD (Safety Outputs)132
SINGLE-DOUBLE OSSD (Safety Output)133
STATUS (SIL 1/PL C Output)136
Fieldbus Probe137
Relay138
Use with RESTART: Automatic (A) or Manual (B) (Category 2)139
Input Objects141
E-STOP (Emergency Stop)141
E-GATE (Safety Gate Device)142
SINGLE E-GATE (Safety Gate Device)143
Lock Feedback144
ENABLE (Enable Key)145
ESPE (Optoelectronic Safety Light Curtain / Laser Scanner)146
FOOTSWITCH (Safety Pedal)147
MOD-SEL (Safety Selector)149
PHOTOCELL (Safety Photocell)149
TWO-HAND (Bimanual Control)150
Network_In151
Sensor151
S-MAT (Safety Mat)152
Switch153
Enabling Grip Switch154
Testable Safety Device155
RFID (RFID Safety Sensor)157
Solid State Device158
Restart Input159
Fieldbus Input159
Ll0-Ll1160
Comments160
Title160
Speed Control Type Function Blocks161
Warning Concerning Safety161
Note Concerning Speed Control Function Blocks161
Speed Control162
Window Speed Control165
Stand Still167
Stand Still and Speed Control169
Speed Equality Check172
Analog Input Type Function Blocks173
ANALOG INPUT (4 Inputs each MA4 Module, 2 Inputs each MA2 Module)173
ANALOG DIVISION (4 Inputs each MA4 Module, 2 Inputs each MA2 Module)184
Operator Function Blocks197
Logical Operators197
And197
Nand197
Not198
Nor198
Xor199
Xnor199
Logical Macro199
Multiplexer200
DIGITAL COMPARATOR (MOSAIC M1S, MOSAIC M1S COM Only)200
Memory Operators203
D FLIP FLOP (Max Number = 16)203
T FLIP FLOP (Max Number = 16)203
Sr Flip Flop203
USER RESTART MANUAL (Max Number = 16 with MOSAIC M1, 32 with MOSAIC M1S, MOSAIC M1S COM with Other RESTART Operators)204
USER RESTART MONITORED (Max Number = 16 with MOSAIC M1, 32 with MOSAIC M1S, MOSAIC M1S COM with Other RESTART Operators)205
MACRO RESTART MANUAL (Max Number = 16 with MOSAIC M1, 32 with MOSAIC M1S, MOSAIC M1S COM with Other RESTART Operators)205
MACRO RESTART MONITORED (Max Number = 16 with MOSAIC M1, 32 with MOSAIC M1S, MOSAIC M1S COM with Other RESTART Operators)206
PRE-RESET (MOSAIC M1S, MOSAIC M1S COM Only) (Max Number = 32 with Other RESTART Operators)207
GUARD LOCK OPERATOR (Max Number = 4 with MOSAIC M1, 8 with MOSAIC M1S, MOSAIC M1S COM)208
Guard Lock208
Counter Operators220
COUNTER (Max Number = 16)220
Counter Comparator221
TIMER OPERATORS (Max Number = 32 with MOSAIC M1, 48 with MOSAIC M1S, MOSAIC M1S COM)222
Monostable222
Monostable_B223
Passing Make Contact224
Delay225
Long Delay226
Delay Comparator227
Delay Line227
Long Delay Line228
Clocking229
Muting Function230
MUTING OPERATORS (Max Number=4 with MOSAIC M1, 8 with MOSAIC M1S/MOSAIC M1S COM)230
Concurrent" MUTING230
Muting "L231
Sequential" MUTING232
Muting "T233
MUTING OVERRIDE (Max Number = 4)234
Analog Operators (Mosaic M1S/Mosaic M1S Com)236
Analog Comparator236
MATH (Max Number = 16)238
EQUALITY CHECK (Max Number = 16)239
Speed Comparator239
Miscellaneous Function Blocks242
SERIAL OUTPUT (Max Number = 4 with MOSAIC M1, 8 with MOSAIC M1S, MOSAIC M1S COM)242
NETWORK (Max Number=1)243
Example of Application in Category 2 According to ISO 13849-1246
Logical Block Diagram of a Safety Function Using the Network247
Example of Application in Category 4 According to ISO 13849-1247
Logical Block Diagram of a Safety Function Using the Network248
Reset Mosaic M1248
OSSD EDM (MOSAIC M1S / MOSAIC M1S COM, Max Number = 32)248
Interpage in / Interpage out250
INTFBK_IN/INTFBK_OUT (MOSAIC M1S/MOSAIC M1S COM Only, Max Number=8)251
Terminator251
Special Applications252
Output Delay with Manual252
Simulator253
Schematic Simulation254
How to Use Graphic Simulation255
Application Example of Graphic Simulation259
Mosaic Fail Codes261
Errors Log261
Accessories and Spare Parts262
Warranty263
Ec Declaration of Conformity264
Ukca Declaration of Conformity265

Reer MOSAIC M1 User Manual

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Brand	Reer
Model	MOSAIC M1
Category	Controller
Language	English