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Reer MOSAIC M1 - User Manual

Reer MOSAIC M1
266 pages
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MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC
1 8540780 • 25/01/2023 • Rev.43
MODULAR SAFETY INTEGRATED CONTROLLER
Installation and use
(Copy of the original instructions)

Table of Contents

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Questions and Answers

Reer MOSAIC M1 Specifications

General IconGeneral
TypeSafety Controller
Safety Integrity Level (SIL)SIL 3
Performance Level (PL)PL e
Operating Voltage24 V DC
Protection RatingIP20
Safety StandardsEN ISO 13849-1, EN 61508, EN 62061
Number of Safety InputsUp to 32 (depending on module configuration)
Number of Safety OutputsUp to 16 (depending on module configuration)
Input TypesDigital
Communication InterfacesEthernet, CANopen
ProgrammingGraphical
ModularityModular

Summary

INTRODUCTION

Important safety instructions

Crucial safety guidelines and warnings for operating the MOSAIC system to prevent hazards.

OVERVIEW

INSTALLATION

Calculation of safety distance of an ESPE connected to MOSAIC

Guidance on calculating the minimum safety distance for ESPE devices connected to MOSAIC based on standards.

OSSD SAFETY OUTPUTS

Important note concerning OSSD Safety Outputs

Crucial information regarding periodic testing, voltage dip tests, and potential system failures for OSSD outputs.

TECHNICAL FEATURES

MOSAIC M1 S COM specific Fieldbus LED indicators

LED INDICATORS (Troubleshooting)

Master MOSAIC M1 (Figure 39)

Troubleshooting guide for Master MOSAIC M1 LEDs, indicating fault causes and remedies.

Master MOSAIC M1 S; MOSAIC M1 S COM (Figure 40)

Troubleshooting guide for Master MOSAIC M1S/M1S COM LEDs, indicating fault causes and remedies.

MOSAIC SAFETY DESIGNER SOFTWARE

Installing the software

Step-by-step instructions for installing the MSD application software, including hardware and software requirements.

Create a new project (configure the MOSAIC system)

Guide on initiating a new project in MSD, including user authentication and module selection.

Create a new project: MOSAIC M1 S COM fieldbus parameters configuration

Details on configuring fieldbus parameters like Modbus TCP, EtherNet/IP, and Profinet RT for MOSAIC M1S COM.

Creating the diagram

Explains the drag-and-drop function for creating logic diagrams, including object properties and wire positioning.

Project validation

Steps for verifying project consistency and ensuring safety requirements are met before configuration.

Mosaic: Safety Information

Connect MSD to Mosaic Master

Communication channel selection

Allows selection of connection type (USB or LAN) between MSD and the Mosaic Master.

Operations available with master connected (MOSAIC M1 S COM)

Download project to MOSAIC (from PC)

Upload an existing project to PC (from MOSAIC)

System composition

Errors Log

Monitor functions

Monitor (I;O status in real time - textual)

Explains how to activate the monitor function to view real-time I/O status and diagnostics.

Password protection

Level 1 password

Requirements and usage for Level 1 password, allowing viewing configurations and logs.

Level 2 password

Details on Level 2 password for project creation, modification, and saving, including default password.

Testing the system

OBJECT FUNCTION BLOCKS

SINGLE-DOUBLE OSSD (safety output)

Details on the SINGLE-DOUBLE OSSD safety output and its parameters, including reset and feedback.

RELAY

INPUT OBJECTS

E-STOP (emergency stop)

Details the E-STOP function block for verifying emergency stop device input status and output behavior.

E-GATE (safety gate device)

Explains the E-GATE function block for verifying mobile guard or safety gate input status.

SINGLE E-GATE (safety gate device)

Describes the SINGLE E-GATE function block for verifying mobile guard or safety gate input status.

LOCK FEEDBACK

Details the LOCK FEEDBACK function block for verifying guard lock status and electromagnet feedback.

ENABLE (enable key)

Explains the ENABLE function block for verifying manual key device input status.

ESPE (optoelectronic safety light curtain; laser scanner)

Describes the ESPE function block for verifying safety light curtain or laser scanner input status.

FOOTSWITCH (safety pedal)

Details the FOOTSWITCH function block for verifying safety pedal input status.

MOD-SEL (safety selector)

Explains the MOD-SEL function block for verifying mode selector input status.

PHOTOCELL (safety photocell)

Describes the PHOTOCELL function block for verifying safety photocell input status.

TWO-HAND (bimanual control)

Details the TWO HAND function block for verifying two-hand control switch input status.

S-MAT (safety mat)

Details the S-MAT function block for verifying safety mat input status.

ENABLING GRIP SWITCH

Details the ENABLING GRIP functional block for checking enabling grip inputs.

TESTABLE SAFETY DEVICE

Explains the TESTABLE SAFETY DEVICE functional block for checking safety sensor inputs.

RFID (RFID safety sensor)

Details the RFID function block for verifying RFID safety sensor input status.

SPEED CONTROL TYPE FUNCTION BLOCKS

Warning concerning safety

Safety warnings related to external errors or malfunctions in encoder/proximity sensors and their impact.

SPEED CONTROL

Explains the SPEED CONTROL block for monitoring device speed and outputting status based on thresholds.

STAND STILL AND SPEED CONTROL

Combines STAND STILL and SPEED CONTROL functions to monitor speed transitions and ranges.

ANALOG INPUT TYPE FUNCTION BLOCKS

OPERATOR FUNCTION BLOCKS

GUARD LOCK OPERATOR

Details the GUARD LOCK operator for controlling electromechanical guard locks.

MUTING FUNCTION

Details the MUTING function for temporary interruption of ESPE to permit material transit.

MUTING OPERATORS

Explains different MUTING logic types like "Concurrent", "Sequential", "L", "T", and "Override".

MUTING OVERRIDE

Describes the OVERRIDE function for managing incorrect Muting activation sequences.

MISCELLANEOUS FUNCTION BLOCKS

NETWORK (max number=1)

Details the NETWORK operator for distributing Stop and Reset commands across a local Mosaic network.

OSSD EDM (MOSAIC M1 S; MOSAIC M1 S COM, max number = 32)

Explains the OSSD EDM operator for controlling External Device Monitoring feedback for safety outputs.

INTFBK_IN;INTFBK_OUT (MOSAIC M1 S;MOSAIC M1 S COM only)

Special Applications

Schematic Simulation

Explains how to use the schematic simulation tool to check output signals and model responses in real-time.

Application example of graphic simulation

Demonstrates graphic simulation using a press safety area example with stimuli file.

Mosaic Fail Codes

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