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Reer MOSAIC MI802 User Manual
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MODULAR SAFETY IN
TEGRATED CON
TROLLER MOSAI
C
44
8540780 • 30/03/2016 • R
ev.26
E
n
g
l
i
s
h
MOR4 (Figure
18
)
ON
ON
ON
ON
Red
ON
Tab
le
33
- Opening screen
if the unit is wai
ting
for the first
communication fr
om
the MASTER
if no INPUT or
OUTPUT reques
ted by
the configuration
if INPUT or OUTP
UT
requested by th
e
configuration
operation
OK
operation
OK
Shows th
e
NODE_SEL0
/1
signal table
with contact
opened
waiting for
RESTART
with contact closed
External contac
tors
feedback error
Tab
le
34
- Dy
namic screen
Figure
18
- MOR4
43
45
Table of Contents
Table of Contents
2
Contents of this Handbook
6
Important Safety Instructions
6
Abbreviations and Symbols
7
Applicable Standards
7
Mechanical Fastening
11
Calculation of Safety Distance of an ESPE Connected to MOSAIC
12
Electrical Connections
12
Instructions Concerning Connection Cables
13
USB Input
14
MOSAIC Configuration Memory (MCM)
14
MULTIPLE LOAD Function
14
RESTORE Function
14
Encoder Connections with Rj45 Connector (Mv1, Mv2)
20
Example of Connection of Mosaic to the Machine Control System
23
Checklist after Installation
23
Inputs
25
Master Enable
25
Node Sel
25
Proximity Input for Speed Controller MV
26
Configuration with Interleaved Proximity (Figure 5)
26
Restart_Fbk
27
Outputs
28
Out Status
28
Out Test
28
Ossd (M1, Mi8O2)
28
Ossd (Mo2, Mo4)
28
Safety Relays (Mr2, Mr4, Mor4, Mor4S8)
29
Characteristics of the Output Circuit
29
MR2/MR4 Internal Contacts Diagram
29
Example of MR2 Module Connection with Static OSSD Outputs of a Module M1
30
Switching Operation Timing Diagram
30
General System Characteristics
31
Safety Level Parameters
31
General Data
31
Enclosure
32
M1 Module
32
MI8O2 Module
32
MI8 - MI16 Modules
33
MI12T8 Module
33
MO2 - MO4 Modules
33
MOS8 - MOS16 Modules
33
MR2 - MR4 Modules
34
MOR4 - MOR4S8 Module
34
MV0 - MV1 - MV2 Modules
35
Mechanical Dimensions
36
Signals
37
Master M1 (Figure 11)
37
MI8O2 (Figure 12)
38
MI8 (Figure 13)
39
MI12T8 (Figure 15)
40
MI16 (Figure 15)
41
MO2 (Figure 16)
42
MO4 (Figure 17)
43
MOR4 (Figure 18)
44
MOR4S8 (Figure 19)
45
MOS8 (Figure 20)
46
MOS16 (Figure 21)
47
MV1, MV2 (Figure 22)
48
MR2 (Figure 23) / MR4 (Figure 24)
49
Troubleshooting
50
Master M1 (Figure 25)
50
MI8O2 (Figure 26)
51
MI8 (Figure 27)
52
MI12T8 (Figure 28)
53
MI16 (Figure 29 - MI16)
54
MO2 / MO4 (Figure 30)
55
MOR4 (Figure 31)
56
MOR4S8 (Figure 32)
57
MOS8 (Figure 33)
58
MOS16 (Figure 34)
59
MV0, MV1, MV2 (Figure 32)
60
Installing the Software
61
PC HARDWARE Requirements
61
PC SOFTWARE Requirements
61
How to Install MSD
61
Fundamentals
62
Standard Tool Bar
63
Textual Tool Bar
64
Create a New Project (Configure the MOSAIC System)
64
EDIT CONFIGURATION (Composition of the Various Modules)
65
Change User Parameters
65
OBJECTS - OPERATOR - CONFIGURATION Tool Bars
66
Creating the Diagram
67
Use of Mouse Right Button
67
Example of a Project
69
Project Validation
69
Project Report
70
Connect to Mosaic
71
Sending the Configuration to the MOSAIC
71
Download a Configuration File (Project) from Mosaic M1
71
Configuration LOG
71
System Composition
72
Disconnecting System
72
MONITOR (I/O Status in Real Time - Textual)
72
MONITOR (I/O Status in Real Time - Textual - Graphic)
73
Password Protection
74
Level 1 Password
74
Level 2 Password
74
Password Change
74
TESTING the System
75
Object Function Blocks
76
Output Objects
76
OSSD (Safety Outputs)
76
STATUS (Signal Output)
77
Fieldbus Probe
77
Relay
77
Use with RESTART: Automatic (A) or Manual (B) (Category 2)
78
Input Objects
80
E-STOP (Emergency Stop)
80
E-GATE (Safety Gate Device)
81
SINGLE E-GATE (Safety Gate Device)
82
Lock Feedback
83
ENABLE (Enable Key)
84
ESPE (Optoelectronic Safety Light Curtain / Laser Scanner)
85
FOOTSWITCH (Safety Pedal)
86
MOD-SEL (Safety Selector)
88
PHOTOCELL (Safety Photocell)
88
TWO-HAND (Bimanual Control)
89
Network_In
90
Sensor
90
S-MAT (Safety Mat)
91
Switch
92
Enabling Grip Switch
93
Testable Safety Device
95
Solid State Device
96
Fieldbus Input
97
Ll0-Ll1
97
Comments
97
Title
97
Speed Control Type Function Blocks
98
Warning Concerning Safety
98
Speed Control
99
Window Speed Control
101
Stand Still
103
Stand Still and Speed Control
105
Operator Function Blocks
107
Logical Operators
107
And
107
Nand
107
Not
108
Xnor
109
Multiplexer
110
Memory Operators
111
GUARD LOCK OPERATORS (Max Number = 4)
114
Counter Operators
116
TIMER OPERATORS (Max Number = 32)
118
Monostable
120
Passing Make Contact
121
Delay
122
Delay Line
123
Muting Function
124
Network
132
Special Applications
138
Mosaic Fail Codes
139
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Reer MOSAIC MI802 Specifications
General
Brand
Reer
Model
MOSAIC MI802
Category
Controller
Language
English
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