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Rheem RARL-JEC User Manual

Rheem RARL-JEC
48 pages
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92-101691-04-01
SUPERSEDES 92-101691-04-00
AIR-COOLED CONDENSING UNITS
(-)ARL-JEC 16 SEER
EQUIPPED WITH THE COMFORT CONTROL
2
SYSTEM™
INSTALLATION INSTRUCTIONS
[ ] INDICATES METRIC CONVERSIONS
ISO 9001:2000
Featuring Earth-Friendly
R-410A Refrigerant

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Rheem RARL-JEC Specifications

General IconGeneral
BrandRheem
ModelRARL-JEC
CategoryAir Conditioner
LanguageEnglish

Summary

Safety Information

General Safety Warnings

Crucial safety warnings and precautions for installation and operation of the unit.

General Information

Checking Product Received

Inspect unit for shipping damage and verify model number and electrical characteristics.

Application and Sizing

Survey structure and perform heat gain calculation for system sizing and capacity.

Unit Dimensions and Electrical Data

Dimensions and Clearances

Provides physical dimensions and installation clearances for the unit.

Electrical and Physical Data

Presents electrical specifications and physical characteristics of the unit models.

Unit Location and Environment

Corrosive Environment Considerations

Discusses factors causing rust and deterioration and how to mitigate them.

Condenser Location Guidelines

Guides on selecting an appropriate outdoor location for the condenser unit.

Unit Location Operational Issues

Space Limitations Clearances

Provides clearance requirements for installations with limited space.

Customer Satisfaction Location

Addresses locating the unit away from living spaces to minimize noise transmission.

Unit Mounting Guidelines

Outlines guidelines for elevating the unit on roofs or slabs.

Factory Tie-Down Method

Details instructions for securing the unit for wind load resistance.

Refrigerant Connections and Tools

Tools for R-410A Servicing

Lists specific tools needed for R-410A system installation and servicing.

R-410A Refrigerant Specifications

R-410A Quick Reference

Summarizes key properties and handling information for R-410A refrigerant.

Indoor Coil and Replacement Units

Replacement Unit Requirements

Requirements for replacing units to prevent failure.

Indoor Coil Installation

Refers to manufacturer's instructions for indoor coil installation.

Indoor Coil Location

Provides guidance on indoor coil placement within the duct system.

Vapor and Liquid Lines

Instructions for connecting vapor and liquid refrigerant lines.

Interconnecting Tubing Sizing

Maximum Line Lengths

Specifies the maximum permissible length for refrigerant interconnecting lines.

Unit Vertical Separation

Guidelines for vertical separation between indoor and outdoor units.

Tubing Installation Procedures

Tubing Installation Steps

Details the process of installing refrigerant tubing correctly.

Tubing Connections and Leak Testing

Tubing Connection Methods

Details the process of brazing refrigerant line connections.

Refrigerant System Leak Testing

Procedures for leak testing the refrigerant system using nitrogen.

Compressor Components and Controls

Hard Start Components

Information on factory-installed start components.

High and Low Pressure Controls

Describes the function of HPC and LPC for compressor protection.

Comfort Control² System Overview

Control Description

Overview of the ICC features, including LED indicators and connectors.

Comfort Control² Wiring and Operation

Control Wiring Details

Details the Comfort Control System wiring requirements and connections.

ICC Control Operation

Details installation verification and initial startup procedures for the ICC.

ICC Control Operation Status Codes

Compressor Operation Status

Explains Y1 LED status codes for compressor operation.

Anti-short Cycle Timer

Describes the ICC's 3-minute delay to prevent compressor short cycling.

ICC Control Operation Timers and Protection

Minimum Run Timer

Covers the 30-second minimum run time for compressor operation.

Compressor/Fan Delay

Explains the 1-second delay for compressor and fan start/stop.

Active Compressor Protection

Discusses how the ICC protects the compressor from harmful operation.

Active Compressor Protection Modes

Locked Rotor Protection

Details the ICC's lockout for locked rotor conditions.

Open Circuit Lockouts

Explains ICC lockouts for open start/run circuits.

Compressor Protector Trip

Explains the ICC display for a compressor protector trip.

ICC Lockout Reset and Test Modes

Exiting Protection Lockouts

Lists methods to reset the ICC after an active protection lockout.

Test and Fault Recall Modes

Explains how to enter and use Test and Fault Recall modes on the ICC.

ICC Fault History Management

Fault Recall Mode Operation

Instructions for entering and exiting Fault Recall mode.

Clearing Fault History

Steps to clear fault history from the ICC.

ICC Diagnostic Codes - Part 1

Standby and Cooling Codes

Codes for standby, first/second stage cooling, test mode, and protector trip.

Compressor Fault Codes

Codes for long run time, high side fault, short cycling, and locked rotor.

ICC Diagnostic Codes - Part 2

Compressor Open Circuit Codes

Codes for open start/run circuits and compressor issues.

Voltage and Pressure Control Faults

Codes for low secondary volts, LPC open, and pressure control trips.

ICC Diagnostic Codes - Part 3

High Pressure and Fuse Faults

Codes for HPC open, active protection, and fuse open.

Airflow and Sensor Faults

Codes for low airflow, coil/ambient sensor faults, and internal control faults.

Data and Configuration Faults

Codes for no shared data, airflow mismatch, and memory card issues.

Conventional Thermostat Wiring

Conventional Wiring Requirements

Details conventional 24VAC wiring and thermostat requirements.

L Terminal Fault Codes

Explains the codes displayed on the L terminal for fault information.

ICC Operation with Conventional Wiring - Part 1

Conventional Wiring Installation Verification

Checks for proper 24VAC power and line voltage at the ICC.

Compressor Operation Status

Explains Y1 LED status codes for compressor operation.

Anti-short Cycle Timer

Describes the ICC's 3-minute delay to prevent compressor short cycling.

ICC Operation with Conventional Wiring - Part 2

Minimum Run Timer

Covers the 30-second minimum run time for compressor operation.

Compressor/Fan Delay

Explains the 1-second delay for compressor and fan start/stop.

Active Compressor Protection

Discusses how the ICC protects the compressor from harmful operation.

Active Compressor Protection Modes (Conventional)

Locked Rotor Protection

Details the ICC's lockout for locked rotor conditions.

Open Circuit Lockouts

Explains ICC lockouts for open start/run circuits.

Exiting Protection Lockouts

Lists methods to reset the ICC after an active protection lockout.

Test and Fault Recall Modes (Conventional)

Fault Recall Mode

Instructions for entering and exiting Fault Recall mode.

Clearing Fault History

Steps to clear fault history from the ICC.

Electrical Wiring and Grounding

Power Wiring Guidelines

Guidelines for connecting the unit's main power supply.

Unit Grounding Requirements

Emphasizes the importance of permanent unit grounding.

Control Wiring Details

Details low voltage control wiring requirements and transformer specifications.

Start-Up and Airflow Checks

Unit Start-Up Procedure

Steps for initial unit start-up and system connection.

Checking Airflow

Procedures for verifying and ensuring proper airflow through the system.

Refrigerant Charge and Leak Testing

Charging with R-410A

Instructions for charging the system with R-410A refrigerant.

Charging by Pressure/Weight

Methods for charging by liquid pressure and by weight.

Final Leak Testing

Steps for performing final leak detection after charging.

Accessories and Initial System Setup

Remote Outdoor Temperature Kit

Describes an accessory for remote outdoor temperature sensing.

Comfort Control² Initial Startup

Steps for connecting and powering up the Comfort Control² system.

Control Board Replacement

Electrical Troubleshooting Flow Chart

Cooling Mechanical Troubleshooting Flow Chart

General Troubleshooting Chart

Service Analyzer Charts - Compressor Overheating

Service Analyzer Charts - Electrical and Contamination

Service Analyzer Charts - Lubrication, Flooded Starts, Slugging

Thermostatic Expansion Valves - High Superheat Issues

Thermostatic Expansion Valves - Hunting and Regulation

Subcooling Calculation

Wiring Diagrams (2, 3, & 4 Ton)

Wiring Diagram (5 Ton)

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