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Robopac Masterplat PLUS LP PGS User Manual

Robopac Masterplat PLUS LP PGS
123 pages
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MASTERPLAT PLUS FRD-PGS
MASTERPLAT PLUS LP FRD-PGS
MASTERPLAT PLUS TP FRD-PGS
USE AND MAINTENANCE MANUAL
ENG

Table of Contents

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Robopac Masterplat PLUS LP PGS Specifications

General IconGeneral
ModelMasterplat PLUS LP PGS
Max Load Weight2000 kg
Turntable Diameter1650 mm
Film Width500 mm
Max Wrapping Height2200 mm
Control SystemPLC with touch screen
Pre-stretchUp to 250%
Max Wrapping Speed12 rpm
Max Pallet Height2200 mm
Power Supply230 V, 50/60 Hz
Film Carriage TypePGS (Power Pre-Stretch) Carriage
Max Film ForceAdjustable

Summary

GENERAL INFORMATION

PURPOSE OF THE MANUAL

Explains the manual's aim to provide operating instructions for safety and risk minimization.

MANUFACTURER AND MACHINE IDENTIFICATION

Details the information found on the machine's identification plate.

TERMS AND DEFINITIONS

Defines recurring terms used in the manual for clarity.

PICTOGRAMS INDICATING DANGER

Summarizes safety pictograms that indicate danger.

PICTOGRAMS INDICATING PROHIBITION

Summarizes safety pictograms indicating prohibitions.

PICTOGRAMS INDICATING OBLIGATION

Summarizes safety pictograms indicating obligations.

ASSISTANCE AND DOCUMENTATION

Provides contact for assistance and lists attached documentation.

READING THE MANUAL

Guides users on how to navigate and understand the manual's structure.

SAFETY INFORMATION

GENERAL SAFETY WARNINGS

General warnings about reading instructions, understanding risks, and operator responsibility.

HANDLING AND INSTALLATION SAFETY

Safety precautions for loading, unloading, transport, and installation.

USE AND OPERATION SAFETY

Safety guidelines for operating the machine, including PPE and safety devices.

MISUSE WARNINGS

Details improper uses of the machine and associated risks.

RESIDUAL RISKS

Highlights specific residual risks of the machine and necessary precautions.

ADJUSTMENT AND MAINTENANCE SAFETY

Safety precautions before performing adjustments or maintenance operations.

ELECTRICAL EQUIPMENT SAFETY

Safety requirements for the electrical equipment and operating environment.

INFORMATION AND SAFETY SIGNS

Explains the meaning and placement of various safety and information signs.

PERIMETER AREAS

Illustrates the required working and safety perimeter areas around the machine.

TECHNICAL INFORMATION

MACHINE GENERAL DESCRIPTION

Provides a general overview of the machine's function and design.

MACHINE MODELS DESCRIPTION

Details the different machine models and their specific features.

OPERATION CYCLE DESCRIPTION

Explains the step-by-step process of a typical wrapping cycle.

SAFETY DEVICE DESCRIPTION

Identifies and describes the various safety devices installed on the machine.

ELECTRICAL DEVICE DESCRIPTION

Lists and explains the function of electrical components on the machine.

REMOTE CONTROL SOFTWARE

Explains the features and functionality of the remote control software.

PNEUMATIC DEVICE DESCRIPTION

Identifies and describes the pneumatic components used in the machine.

ACCESSORIES ON REQUEST

Details optional accessories available to enhance machine performance.

MASTERPLAT PLUS TECHNICAL DATA

Presents dimensional specifications and technical data for Masterplat PLUS models.

MASTERPLAT PLUS FRD DATA

Provides dimensions for Masterplat PLUS FRD machines and pallets.

MASTERPLAT PLUS PGS DATA

Provides dimensions for Masterplat PLUS PGS machines and pallets.

MASTERPLAT PLUS PGS USA DATA

Provides dimensions for Masterplat PLUS PGS USA machines and pallets.

MACHINE TECHNICAL FEATURES

Lists key technical specifications for the machines.

PRESSER TECHNICAL FEATURES

Details the technical specifications of the presser unit.

SPOOL CHARACTERISTICS

Lists spool dimensions and characteristics for FRD and PGS models.

MASTERPLAT PLUS LP TECHNICAL DATA

Presents technical data for Masterplat PLUS LP FRD and PGS models.

MASTERPLAT PLUS LP FRD DATA

Provides dimensions for Masterplat PLUS LP FRD machines and pallets.

MASTERPLAT PLUS LP PGS DATA

Provides dimensions for Masterplat PLUS LP PGS machines and pallets.

MASTERPLAT PLUS LP PGS USA DATA

Provides dimensions for Masterplat PLUS LP PGS USA machines and pallets.

MASTERPLAT PLUS LP MACHINE FEATURES

Lists key technical specifications for Masterplat PLUS LP models.

MASTERPLAT PLUS LP PRESSER FEATURES

Details the technical specifications of the presser unit for LP models.

MASTERPLAT PLUS LP SPOOL CHARACTERISTICS

Lists spool dimensions and characteristics for LP FRD/PGS models.

MASTERPLAT PLUS TP3 TECHNICAL DATA

Presents technical data for Masterplat PLUS TP3 FRD and PGS models.

MASTERPLAT PLUS TP3 FRD DATA

Provides dimensions for Masterplat PLUS TP3 FRD machines and pallets.

MASTERPLAT PLUS TP3 PGS DATA

Provides dimensions for Masterplat PLUS TP3 PGS machines and pallets.

MASTERPLAT PLUS TP3 MACHINE FEATURES

Lists key technical specifications for Masterplat PLUS TP3 models.

MASTERPLAT PLUS TP3 PRESSER FEATURES

Details the technical specifications of the presser unit for TP3 models.

MASTERPLAT PLUS TP3 SPOOL CHARACTERISTICS

Lists spool dimensions and characteristics for TP3 FRD/PGS models.

NOISE LEVEL

Details the airborne noise levels of the machine at the operator's position.

INSTALLATION ENVIRONMENT

Lists prerequisites for the machine's installation environment.

INFORMATION ON HANDLING AND INSTALLATION

HANDLING AND LOADING RECOMMENDATIONS

General recommendations for safe handling and loading procedures.

PACKING AND UNPACKING

Information on how the machine is packed and procedures for unpacking.

TRANSPORT AND HANDLING

Guidelines for safely transporting and handling the machine.

HANDLING AND LIFTING

Instructions for moving and lifting the machine using forklift trucks.

MACHINE INSTALLATION

Step-by-step instructions for installing the machine.

ELECTRIC BOX ASSEMBLY

Details the procedure for assembling the electric box.

SLIDE SHAFT ASSEMBLY

Instructions for assembling the slide shaft.

SLIDE SHAFT ASSEMBLY

Further instructions for assembling the slide shaft.

LOADING/UNLOADING RAMP ASSEMBLY

Instructions for assembling the loading/unloading ramp.

LOADING DIRECTION MODIFICATION

Steps to modify the loading direction of the ramp.

PNEUMATIC PRESSER ASSEMBLY

Instructions for assembling the optional pneumatic presser.

MACHINE FIXING

Procedures for securely fixing the machine to the floor.

UNDERGROUND INSTALLATION

Instructions for underground installation of the machine.

CONNECTION RECOMMENDATIONS

General recommendations for making electrical and pneumatic connections.

PNEUMATIC CONNECTION

Step-by-step guide for making pneumatic connections.

ELECTRICAL CONNECTION

Instructions for connecting the machine's electrical power supply.

INFORMATION ON ADJUSTMENTS

ADJUSTMENT RECOMMENDATIONS

General recommendations before performing any adjustments.

FILM STRETCH ADJUSTMENT

How to adjust film stretch for FRD type spool carriages.

FRD SPOOL CARRIAGE ADJUSTMENT

Procedure for adjusting film stretch on FRD type spool carriages.

PGS SPOOL CARRIAGE GEAR REPLACEMENT

Procedure for replacing pre-stretch gears on PGS type spool carriages.

FRD FOR MESH SPOOL CARRIAGE ADJUSTMENT

Instructions for adjusting film tension on FRD for mesh type spool carriages.

SPOOL CARRIAGE LIFTING CHAIN ADJUSTMENT

How to adjust the spool carriage lifting chain.

ROTARY TABLE CHAIN ADJUSTMENT

Procedure for adjusting the rotary table chain.

TP ROTARY TABLE CHAIN ADJUSTMENT

How to adjust the rotary table chain for TP models.

ROTARY TABLE GEAR WHEELS ADJUSTMENT

Instructions for adjusting the rotary table gear wheels.

TABLE GUIDE WHEELS ADJUSTMENT

How to adjust the table guide wheels.

INFORMATION ABOUT THE USE

OPERATION RECOMMENDATIONS

General recommendations for operating and using the machine safely.

CONTROL DESCRIPTIONS

Explains the function of each control on the machine's interface.

USER INTERFACE DESCRIPTION

Details the machine's user interface, navigation, and display elements.

MAIN MENU PAGE

Overview of the main menu and its available options.

WRAPPING CYCLE SELECTION

How to select and initiate different wrapping cycles.

TABLE ROTATION SPEED

How to view and adjust the table rotation speed.

CARRIAGE SPEED CONTROL

How to view and adjust carriage speed, upstroke, and downstroke speeds.

WRAPPING END DELAY AND PALLET HEIGHT

How to set wrapping end delay and pallet height.

MANUAL CONTROLS

Explains the manual control functions for machine movements.

FILM TENSIONING

How to adjust film tensioning for PGS versions.

OTHER FUNCTIONS

Explains other functions like presser control and recipe data.

SETTINGS MENU

Details the machine's settings, including cycle counter and panel lock.

RECIPE MANAGEMENT

How to manage and select machine recipes/programmes.

MANUAL CYCLE OPERATION

How to operate the machine in manual cycle mode.

ECO CYCLE OPERATION

How to use and operate the ECO cycle.

MISCELLANEOUS OPERATIONS

Explains miscellaneous functions and operations.

MACHINE POWER AND CYCLE PARAMETERS

Procedures for switching the machine on/off and setting cycle parameters.

WRAPPING CYCLE PROCEDURES

How to perform single, double, and feeder wrapping cycles.

FEEDER CYCLE MODE INFORMATION

Specific information for the feeder cycle wrapping mode.

PRESSER HEIGHT AND CYLINDER ADJUSTMENT

How to adjust the presser height and pneumatic cylinder.

SPOOL LOADING

Instructions for loading film spools onto the carriage.

MAINTENANCE INFORMATION

MAINTENANCE RECOMMENDATIONS

General recommendations and safety precautions for maintenance.

PERIODICAL MAINTENANCE INTERVALS

Table outlining periodical maintenance tasks and their frequency.

LUBRICATION POINT DIAGRAM

Diagrams showing lubrication points and recommended intervals.

LUBRICANT TABLE

Lists recommended lubricants for different machine components.

CONDENSATE DRAINAGE

Instructions for draining condensate from the pneumatic system.

AIR FILTER CLEANING

How to clean the air filter.

MACHINE CLEANING

Procedures for cleaning the machine and its components.

FAULT INFORMATION

ALARM MESSAGES

Lists common alarm messages, their causes, and solutions.

REPLACEMENT INFORMATION

REPLACEMENT RECOMMENDATIONS

General recommendations and safety for replacing machine parts.

ROTARY TABLE WHEELS REPLACEMENT

Step-by-step guide to replacing rotary table wheels.

ROTARY TABLE ROLLERS REPLACEMENT

Instructions for replacing rotary table rollers.

GUIDING ROLLERS REPLACEMENT

How to replace the guiding rollers.

ROTARY TABLE GEAR WHEELS REPLACEMENT

Instructions for replacing rotary table gear wheels.

RECOMMENDED SPARE PARTS LIST

Lists frequently wearing spare parts recommended to keep in stock.

MACHINE DECOMMISSIONING AND SCRAPPING

Procedures for safely decommissioning and scrapping the machine.

ANNEXES

WARRANTY CONDITIONS

Details the warranty terms and conditions for the machine.

PRESSER PNEUMATIC DIAGRAM

Provides a pneumatic diagram for the presser unit.

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