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Robopac ORBIT 16 User Manual

Robopac ORBIT 16
95 pages
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USE AND MAINTENANCE MANUAL
ENG
Rotating ring band wrapping machine
ORBIT 16
Translation of the original instructions
Instructions manual code:
3709301866.0
English Edition: 0616
Serial number
|_|_|_|_|_|_|_|_|_|_|
A
ttentio
n
Read and understand these instructions before usin
g
the machine.
Keep this handbook for further consultation.
ROBOPAC S.p.A.

Table of Contents

Questions and Answers:

Robopac ORBIT 16 Specifications

General IconGeneral
BrandRobopac
ModelORBIT 16
CategoryStretch Wrapping Systems
LanguageEnglish

Summary

1. GENERAL INFORMATION

1.1. PURPOSE OF THE MANUAL

Explains the manual's objective to provide operator instructions for safe use.

1.2. MANUFACTURER AND MACHINE IDENTIFICATION

Details the machine's identification plate and its information.

1.3. TERMS AND DEFINITIONS

Defines key terms used in the manual for clarity.

1.4. MODES OF REQUESTING FOR ASSISTANCE

Outlines procedures for obtaining technical support and ordering spare parts.

1.5. ATTACHED DOCUMENTATION

Lists all documentation provided with the machine.

1.6. HOW TO READ THE DIRECTIONS FOR USE

Provides guidance on navigating and utilizing the manual's content effectively.

2. SAFETY INFORMATION

2.1. GENERAL SAFETY PRECAUTIONS

Lists fundamental safety rules and attentiveness required for machine operation.

2.2. SAFETY WARNINGS FOR HANDLING AND INSTALLATION

Safety guidelines for personnel involved in machine handling and installation processes.

2.3. SAFETY WARNINGS FOR USE AND OPERATION

Essential safety measures for the daily use and operation of the machine.

2.4. SAFETY WARNINGS RELATED TO INCORRECT USE

Highlights risks and prohibitions associated with foreseeable incorrect uses of the machine.

2.5. SAFETY WARNINGS ON RESIDUAL RISKS

Discusses inherent risks that persist even after safety measures are applied.

2.6. SAFETY WARNINGS FOR REGULATIONS AND MAINTENANCE

Safety precautions related to adherence to regulations and proper maintenance.

2.7. INFORMATION AND SAFETY SIGNALS

Explains the meaning and placement of various safety and information signals on the machine.

3. TECHNICAL INFORMATION

3.1. MACHINE GENERAL DESCRIPTION

Provides an overview of the machine's function, capabilities, and available versions.

3.2. OPERATION CYCLES

Details various wrapping cycles including Total, Head-Tail, Complete, and others.

3.3. SAFETY DEVICE DESCRIPTIONS

Identifies and describes the various safety devices installed on the machine.

3.4. DESCRIPTION OF THE ELECTRICAL DEVICES

Explains the positioning and function of the machine's electrical components.

3.5. PNEUMATIC DEVICE DESCRIPTION

Details the placement and function of the pneumatic system components.

3.6. ACCESSORIES AVAILABLE UPON REQUEST (OPTIONAL)

Lists optional accessories that can be added to the machine.

3.7. TECHNICAL SPECIFICATIONS AND ENVIRONMENTAL DATA

Lists key technical data, product sizes, dimensions, and installation environment requirements.

4. INFORMATION ON HANDLING AND INSTALLATION OPERATIONS

4.1. RECOMMENDATIONS FOR HANDLING AND LOADING

Provides essential guidelines for safely handling and loading the machine.

4.2. PACKING

Describes how the machine is packed for transport, considering disassembly.

4.3. TRANSPORT AND HANDLING

Details methods and considerations for transporting the machine.

4.4. HANDLING AND LIFTING

Instructions for safely lifting and handling the machine using appropriate equipment.

4.5. MACHINE INSTALLATION

Step-by-step guide for installing the machine.

4.5.1. HOW TO CARRY OUT THE STANDARD ASSEMBLY

Procedure for performing the standard assembly operations of the machine.

4.5.2. CARRIERS INSTALLATION

Instructions for installing the infeed and outfeed carriers.

4.6. RECOMMENDATIONS FOR CONNECTIONS

General advice for making electrical and pneumatic connections.

4.7. PNEUMATIC CONNECTIONS

Detailed steps for correctly connecting the pneumatic system.

4.8. ELECTRICAL CONNECTION

Instructions for making the electrical connections to the machine's power supply.

5. INFORMATION ON ADJUSTMENTS

5.1. RECOMMENDATIONS FOR ADJUSTMENTS

General safety and procedural recommendations before performing adjustments.

5.2. ROLLER GUIDE ADJUSTMENTS (OPTIONAL)

Guide to adjusting the roller guides for product containment.

5.3. PRESSURE UNIT ADJUSTMENT

Instructions for adjusting the height position of the pressure units.

5.4. PRESSURE PLATEN PRESSURE ADJUSTMENT

How to adjust the pressure applied by the pressure platens.

5.5. FRICTION ADJUSTMENT ON REEL CARRIAGE

Procedure for adjusting the friction on the film spool carriage roller.

5.6. PRE-STRETCH ADJUSTMENT

Guide to adjusting the pre-stretch tension of the film.

6. ABOUT THE USE

6.1. RECOMMENDATIONS FOR OPERATION AND USE

General advice and precautions for operating the machine correctly and safely.

6.2. CONTROL DESCRIPTION

Detailed description of the machine's main controls and their functions.

6.3.1. USING THE PANEL

Instructions on how to navigate and interact with the machine's control panel.

6.3.2. ΜΑΙN PAGE

Description of the main operator panel screen and its parameters.

6.3.3. OPERATOR AND PASSWORD CHANGE KEY

Guide to changing operator profiles and machine passwords for access control.

6.3.4. DEFAULT PASSWORD RESET

Procedure to restore the machine to its default password settings.

6.3.5. GENERAL PARAMETERS SETTINGS

How to access and modify general machine parameters.

6.3.6. SOFTWARE SETTINGS AND DISPLAYS

Explains how to access and adjust software settings like display brightness and version info.

6.3.7. DATE AND TIME SETTING

Instructions for setting the machine's date and time.

6.3.8. DESCRIPTION OF CONTROL PANEL MANUAL CONTROLS

Details the manual controls on the panel for individual machine part operation.

6.4. MODIFICATION MODE REGARDING THE SETTINGS

Overview of how settings can be modified through written input or progressive regulation.

6.4.1. WRITTEN EDITINGS AND VALUES

How to input and confirm text or numerical values using the keypad.

6.4.2. PROGRESSIVE REGULATION OF VALUES

How to adjust values using increment/decrement buttons and graphic bars.

6.4.3. "COPY RECIPES" FUNCTION

Procedure for copying recipes between the terminal and an SD card or PC.

6.5. CYCLE PARAMETER SETTING (RECIPE COMPOSITION)

Guide to setting specific parameters that define a wrapping cycle or recipe.

6.6. WRAPPING CYCLE RESET

How to reset the wrapping cycle to resume or restart operations.

6.7. MACHINE CONDITIONS

Describes the different states the machine can be in for operation or maintenance.

6.7.1. MACHINE ISOLATED FROM THE POWER SUPPLIES

Safety procedure for disconnecting power for maintenance.

6.7.2. MACHINE ON

Condition where the machine has power for interventions.

6.7.3. MACHINE READY FOR THE CYCLE

State indicating the machine is prepared to start a wrapping cycle.

6.8. MACHINE OPERATION PREPARATION

Steps to perform before starting machine operations, including adjustments.

6.9. MACHINE STARTING

Steps required to initiate the machine's wrapping process.

6.9.1. PUTTING THE ROTATING RING IN PHASE

Procedure to ensure the rotating ring is correctly aligned for operation.

6.9.2. FILM SPOOL LOADING

Detailed instructions for loading the film spool onto the machine.

6.9.3. INSERT THE FILM IN THE CLAMP

Steps to insert the film into the cutting clamp mechanism.

6.10. CYCLE START

The final steps to start a wrapping cycle.

6.11. TYPES OF STOPPING AND STARTING

Overview of different conditions that cause the machine to stop or require starting.

6.11.1. TEMPORARY STOP (VOLUNTARY)

How to perform a brief, voluntary stop of the machine.

6.11.2. ELECTRIC BLACK-OUT STOP

Behavior and restart procedure following an unexpected power outage.

6.11.3. PRODUCTION END STOP

Procedure for stopping the machine at the end of a work shift or period.

6.11.4. EMERGENCY STOP

How to use the emergency stop button and restart the machine.

6.11.5. LIGHT CURTAIN TRIP STOP

Procedure when the machine stops due to a light curtain being tripped.

7. MAINTENANCE INFORMATION

7.1. ΜΑΙNΤENANCE INSTRUCTIONS

General safety and procedural guidelines for performing maintenance.

7.2. ΜΑΙNΤENANCE PERIOD TABLE

Schedule of recommended maintenance tasks based on operating hours.

7.3. CONDENSATE DISCHARGE

Steps for draining accumulated condensate from the pneumatic system.

7.4. CLEANING THE FILTER

Instructions for disassembling, cleaning, and reassembling the filter.

7.5. ROTATING RING - MOVEMENT

How to manually move the rotating ring for specific maintenance tasks.

7.6. ROTATING RING RETAINING WHEELS - POSITION ADJUSTMENT

Procedure for adjusting the position of the rotating ring's retaining wheels.

7.7. INFEED CONVEYOR, OUTFEED CONVEYOR - BELT ADJUSTMENT

Guide to adjusting the tension and alignment of the conveyor belts.

7.8. MACHINE CLEANING

General cleaning procedures for the machine's exterior and specific components.

8. TROUBLESHOOTING

8.1. SOME SUGGESTIONS ON OPERATION

Common operational problems and their recommended solutions.

8.2. ALARM MESSAGES

Lists displayed alarm messages, their causes, and corrective actions.

9. SPARE PARTS REPLACEMENT INFORMATION

9.1. RECOMMENDATIONS FOR REPLACING PARTS

Guidelines and safety precautions for replacing machine parts.

9.2. FILM CUTTING BLADE REPLACEMENT

Step-by-step instructions for safely replacing the film cutting blade.

9.3. LIST OF ESSENTIAL SPARE PARTS

A list of critical spare parts recommended for availability to prevent downtime.

9.4. MACHINE DISPOSAL AND SCRAPING

Procedures and considerations for environmentally responsible machine disposal and scrapping.

10. ENCLOSED DOCUMENTATION

10.1. WARRANTY CONDITIONS

Details the terms and conditions of the manufacturer's warranty for the machine.

10.2. PNEUMATIC CIRCUIT DIAGRAM (250 COIL)

Technical diagram illustrating the pneumatic circuit for the 250 coil version.

10.3. PNEUMATIC CIRCUIT DIAGRAM (500 COIL)

Technical diagram illustrating the pneumatic circuit for the 500 coil version.

10.4. CE STATEMENT OF CONFORMITY

Declaration confirming the machine's compliance with relevant CE directives.

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