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Robopac Masterplat PLUS TP3 PGS User Manual

Robopac Masterplat PLUS TP3 PGS
123 pages
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MASTERPLAT PLUS FRD-PGS
MASTERPLAT PLUS LP FRD-PGS
MASTERPLAT PLUS TP FRD-PGS
USE AND MAINTENANCE MANUAL
ENG

Table of Contents

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Robopac Masterplat PLUS TP3 PGS Specifications

General IconGeneral
BrandRobopac
ModelMasterplat PLUS TP3 PGS
CategoryStretch Wrapping Systems
LanguageEnglish

Summary

General Information

Pictograms Indicating Danger

Summarizes safety-related pictograms indicating danger, such as electric shock, moving parts, and high temperatures.

Pictograms Indicating Prohibition

Summarizes safety pictograms indicating prohibitions, such as no smoking, no naked flames, and do not insert hands.

Pictograms Indicating Obligation

Summarizes safety pictograms indicating obligations, such as wearing protective gloves, goggles, and safety shoes.

Safety Information

General Safety Warnings

Provides general warnings about reading instructions, understanding risks, and the importance of operator caution.

Safety Warnings for Handling and Installation

Details safety precautions for loading, unloading, transport, storage, and installation of the machine.

Safety Warnings for Use and Operation

Outlines safety rules for operating the machine, including using safety devices and maintaining perimeter areas.

Safety Warnings Related to Misuse

Addresses potential misuse of the machine and the responsibilities of employers regarding operator training.

Reasonably Foreseeable Misuse

Defines foreseeable misuse scenarios and lists prohibited actions to prevent damage or injury.

Employer Obligations

Specifies employer duties regarding operator training, skills, and documentation for safe machine operation.

Safety Warnings on Residual Risks

Highlights residual risks inherent in machine operation, such as slipping, impact, and shearing.

Safety Warnings for Adjustments and Maintenance

Provides safety guidelines for performing adjustments, maintenance, and repairs on the machine.

Safety Warning for the Electrical Equipment

Details safety requirements for the electrical equipment, including ambient temperature and humidity.

Technical Information

Machine Models Description

Details the different machine models available and their specific features, including spool carriage types.

Description of the Operation Cycle

Explains the step-by-step process of the machine's operation cycle, from loading to unloading.

Safety Device Description

Identifies and describes the function of various safety devices installed on the machine.

Description of Electrical Devices

Details the various electrical components and devices that control the machine's operations.

Masterplat PLUS Technical Data

Presents the dimensional specifications and technical data for the Masterplat PLUS machine models.

Masterplat PLUS FRD Machine and Pallet Dimensions

Provides detailed dimensions for the Masterplat PLUS FRD machine and associated pallet sizes.

Information on Handling and Installation

Recommendations for Handling and Loading

Provides guidance on safe handling and loading procedures, emphasizing understanding instructions and safety conditions.

Transport and Handling

Details safe transport methods and the importance of adequately anchoring the machine during transit.

Handling and Lifting

Explains how to safely move and lift the machine using a forklift truck, emphasizing qualified personnel.

Installation of the Machine

Provides step-by-step instructions for installing the machine, emphasizing safety and proper positioning.

Electrical Connection

Outlines the steps for correctly connecting the machine to the power supply, including voltage and earthing.

Information on Adjustments

Film Stretch Adjustment (FRD Type)

Explains how to adjust the film stretch on FRD type spool carriages using the lever and handwheel.

Information About the Use

Recommendations for Operation and Use

Provides recommendations for operating the machine safely and efficiently, including daily checks and safety devices.

Description of the Controls

Details the functions of various controls, including emergency stop, user interface, and main disconnecting switch.

Wrapping Cycle

Details the different wrapping cycle options: double, single, and double with feeder.

Machine Switching On and Off

Details the procedure for safely switching the machine on and off, including special notes for certain models.

Cycle Parameters Setting

Explains how to set cycle parameters by choosing and editing recipes using the jog control.

Description of the Wrapping Cycles

Describes the different wrapping cycles: single, double, and double with feeder.

Cycle Start and Stop

Outlines the steps for starting, stopping, suspending, and restarting the wrapping cycle.

Spool Loading

Details the procedure for loading film spools onto the spool carriage, including path and brake settings.

Maintenance Information

Recommendations for Maintenance

Provides crucial recommendations for maintenance, emphasizing safety, PPE, and contacting authorized service.

Periodical Maintenance Intervals

Presents a table detailing periodical maintenance tasks, components, and their recommended frequencies.

Fault Information

Alarm Messages

Lists common alarm codes, their problems, causes, and recommended solutions for troubleshooting.

Replacement Information

Recommendations for Replacing Machine Parts

Provides guidelines for replacing machine parts, emphasizing safety, original parts, and contacting service.

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