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Robopac Masterplat PLUS TP3 FRD User Manual

Robopac Masterplat PLUS TP3 FRD
123 pages
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MASTERPLAT PLUS FRD-PGS
MASTERPLAT PLUS LP FRD-PGS
MASTERPLAT PLUS TP FRD-PGS
USE AND MAINTENANCE MANUAL
ENG

Table of Contents

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Robopac Masterplat PLUS TP3 FRD Specifications

General IconGeneral
BrandRobopac
ModelMasterplat PLUS TP3 FRD
CategoryStretch Wrapping Systems
LanguageEnglish

Summary

GENERAL INFORMATION

1.1. PURPOSE OF THE MANUAL

Explains the manual's aim to provide operational instructions and minimize risks.

1.2. MANUFACTURER AND MACHINE IDENTIFICATION

Details information found on the machine's identification plate.

1.3.1. PICTOGRAMS INDICATING DANGER

Summarizes safety-related pictograms indicating danger.

1.3.2. PICTOGRAMS INDICATING PROHIBITION

Summarizes safety-related pictograms indicating prohibition.

1.3.3. PICTOGRAMS INDICATING OBLIGATION

Summarizes safety-related pictograms indicating obligation.

1.4. HOW TO REQUEST ASSISTANCE

Provides contact information and procedures for requesting technical assistance.

1.5. ATTACHED DOCUMENTATION

Lists documentation provided with the machine.

1.6. HOW TO READ THE INSTRUCTIONS FOR USE

Guides users on how to navigate and use the manual.

SAFETY INFORMATION

2.1. GENERAL SAFETY WARNINGS

Provides general safety warnings and explains the meaning of symbols used.

2.2. SAFETY WARNINGS FOR HANDLING AND INSTALLATION

Details safety precautions for machine handling, loading, unloading, and installation.

2.3. SAFETY WARNINGS FOR USE AND OPERATION

Outlines safety warnings related to operating the machine.

2.4. SAFETY WARNINGS RELATED TO MISUSE

Describes unintended or improper uses of the machine.

2.4.2. EMPLOYER OBLIGATIONS

Outlines employer responsibilities for operator training and safety.

2.5. SAFETY WARNINGS ON RESIDUAL RISKS

Identifies residual risks inherent to the machine's operation even with safety measures.

2.6. SAFETY WARNINGS FOR ADJUSTMENTS AND MAINTENANCE

Provides safety guidelines for performing adjustments and maintenance.

2.7. SAFETY WARNING FOR THE ELECTRICAL EQUIPMENT

Details safety requirements for the machine's electrical components and environment.

2.8. INFORMATION AND SAFETY SIGNS

Explains the positioning and meaning of various safety and information signs on the machine.

2.9. PERIMETER AREAS

Illustrates the required working and safety perimeter areas around the machine.

TECHNICAL INFORMATION

3.1. MACHINE GENERAL DESCRIPTION

Provides a general overview of the machine's function and design.

3.1.1. MACHINE MODELS DESCRIPTION

Details the features of different machine models and spool carriage types.

3.2. DESCRIPTION OF THE OPERATION CYCLE

Explains the step-by-step process of the machine's wrapping operation.

3.3. SAFETY DEVICE DESCRIPTION

Describes the function and location of various safety devices on the machine.

3.4. DESCRIPTION OF ELECTRICAL DEVICES

Identifies and explains the function of various electrical components.

3.4.1. REMOTE CONTROL SOFTWARE

Explains the machine's remote control software and its sensor functions.

3.5. DESCRIPTION OF PNEUMATIC DEVICES

Details the pneumatic components, such as the pressure regulator.

3.6. DESCRIPTION OF ACCESSORIES ON REQUEST

Lists and describes optional accessories available for the machine.

3.7. "MASTERPLAT PLUS” TECHNICAL DATA

Presents dimensional specifications and technical data for the Masterplat PLUS series.

3.7.1. "MASTERPLAT PLUS FRD" MACHINE AND PALLET DIMENSIONS

Provides detailed dimensions for FRD models.

3.7.2. "MASTERPLAT PLUS PGS" MACHINE AND PALLET DIMENSIONS

Provides detailed dimensions for PGS models.

3.7.4. MACHINE TECHNICAL FEATURES

Lists key technical features like voltage, power, and speeds.

3.7.5. PRESSER TECHNICAL FEATURES

Details technical specifications for the presser unit.

3.7.6. “MASTERPLAT PLUS FRD” AND "PGS” SPOOL CHARACTERISTICS

Specifies dimensions and weight for FRD/PGS film and mesh spools.

3.8. “MASTERPLAT PLUS LP FRD” AND “PGS” TECHNICAL DATA

Presents dimensional specifications and technical data for LP models.

3.8.1. "MASTERPLAT PLUS LP FRD" MACHINE AND PALLET DIMENSIONS

Provides detailed dimensions for LP FRD models.

3.8.2. "MASTERPLAT PLUS LP PGS" MACHINE AND PALLET DIMENSIONS

Provides detailed dimensions for LP PGS models.

3.8.4. MACHINE TECHNICAL FEATURES

Lists technical features for LP models.

3.8.5. PRESSER TECHNICAL FEATURES

Details technical specifications for the presser unit on LP models.

3.8.6. “MASTERPLAT PLUS LP FRD” AND "PGS” SPOOL CHARACTERISTICS

Specifies spool dimensions and weight for LP FRD/PGS.

3.9. “MASTERPLAT PLUS TP3 FRD” AND “PGS” TECHNICAL DATA

Presents dimensional specifications and technical data for TP3 models.

3.9.1. “MASTERPLAT PLUS TP3 FRD" MACHINE AND PALLET DIMENSIONS

Provides detailed dimensions for TP3 FRD models.

3.9.2. “MASTERPLAT PLUS TP3 PGS" MACHINE AND PALLET DIMENSIONS

Provides detailed dimensions for TP3 PGS models.

3.9.3. MACHINE TECHNICAL FEATURES

Lists technical features for TP3 models.

3.9.4. PRESSER TECHNICAL FEATURES

Details technical specifications for the presser unit on TP3 models.

3.9.5. “MASTERPLAT PLUS TP3 FRD” AND "PGS” SPOOL CHARACTERISTICS

Specifies spool dimensions and weight for TP3 FRD/PGS.

3.10. NOISE LEVEL

Reports airborne noise levels measured at the operator's position.

3.11. INSTALLATION ENVIRONMENT CHARACTERISTICS

Lists prerequisites for the installation environment.

INFORMATION ON HANDLING AND INSTALLATION

4.1. RECOMMENDATIONS FOR HANDLING AND LOADING

Provides guidelines for safe handling and loading procedures.

4.2. PACKING AND UNPACKING

Describes packaging types and procedures for unpacking the machine.

4.3. TRANSPORT AND HANDLING

Details transport methods and handling precautions.

4.4. HANDLING AND LIFTING

Explains safe procedures for moving and lifting the machine using a forklift.

4.5. INSTALLATION OF THE MACHINE

Outlines the steps and safety precautions for installing the machine.

4.5.1. ELECTRIC BOX ASSEMBLY

Step-by-step guide for assembling the electric box.

4.5.2. SLIDE SHAFT ASSEMBLY

Instructions for assembling the slide shaft component.

4.5.3. SLIDE SHAFT ASSEMBLY

Further instructions for slide shaft assembly on different models.

4.5.4. LOADING/UNLOADING RAMP ASSEMBLY

Guide for assembling the pallet loading/unloading ramp.

4.5.4.1. LOADING DIRECTION MODIFICATION

Describes how to modify the loading ramp direction.

4.5.5. PNEUMATIC PRESSER ASSEMBLY (OPTIONAL)

Instructions for assembling the optional pneumatic presser.

4.6. MACHINE FIXING

Explains how to securely fix the machine to the floor.

4.7. MACHINE UNDERGROUND INSTALLATION

Details the process for underground machine installation.

4.8. RECOMMENDATIONS FOR CONNECTIONS

General recommendations for making machine connections.

4.9. PNEUMATIC CONNECTION

Step-by-step guide for pneumatic connections.

4.10. ELECTRICAL CONNECTION

Instructions for making electrical connections to the machine.

INFORMATION ON ADJUSTMENTS

5.1. RECOMMENDATIONS FOR ADJUSTMENTS

General safety recommendations before performing adjustments.

5.2. “FILM STRETCH” ADJUSTMENT

Explains how to adjust film stretch for FRD type spool carriages.

5.2.2. SPOOL CARRIAGES OF "PGS" TYPE (PRE-STRETCH GEAR REPLACEMENT)

Details the process for replacing gears on PGS type spool carriages.

5.2.3. SPOOL CARRIAGES OF "FRD for mesh" TYPE

Explains how to adjust braking for mesh spool tensioning.

5.3. SPOOL CARRIAGE LIFTING CHAIN ADJUSTMENT

Provides steps to adjust the spool carriage lifting chain.

5.4. ROTARY TABLE CHAIN ADJUSTMENT

Instructions for adjusting the rotary table chain.

5.5. “TP” ROTARY TABLE CHAIN ADJUSTMENT

Details how to adjust the rotary table chain for TP models.

5.6. ADJUSTING ROTARY TABLE GEAR WHEELS

Explains how to adjust the rotary table gear wheels.

5.7. ADJUSTING THE TABLE GUIDE WHEELS

Provides steps to adjust the table guide wheels.

INFORMATION ABOUT THE USE

6.1. RECOMMENDATIONS FOR OPERATION AND USE

General recommendations for operating the machine safely and efficiently.

6.2. DESCRIPTION OF THE CONTROLS

Explains the function of each control button and the user interface.

6.3. DESCRIPTION OF USER INTERFACE

Details the navigation modes and color-coding of the user interface.

6.4. "MAIN MENU" PAGE

Describes the options available on the main menu screen.

6.4.1. WRAPPING CYCLE

Explains the different wrapping cycle options (double, single, feeder).

6.4.2. TABLE ROTATION SPEED (rpm)

Describes how to view and set the table rotation speed.

6.4.3. CARRIAGE SPEED

Explains how to view and set carriage upstroke/downstroke speeds.

6.4.4. WRAPPING END DELAY / PALLET HEIGHT

Details how to set wrapping end delay and pallet height.

6.4.5. MANUAL CONTROLS

Explains the manual control functions for various machine parts.

6.4.6. FILM TENSIONING

Describes how to adjust film tensioning for PGS versions.

6.4.7. OTHER

Covers other functions like presser enabling and phase angle adjustment.

6.4.8. SETTINGS

Explains settings like cycle counter, acoustic signal, and panel lock.

6.4.9. RECIPE

Details how to access and manage machine recipes/programs.

6.4.10. MANUAL CYCLE

Explains how to use the manual cycle function.

6.4.11. ECO CYCLE

Describes the self-learning ECO cycle function.

6.4.12. MISCELLANEOUS

Covers miscellaneous functions like reset, feeder cycle, and emergency bypass.

6.5. MACHINE SWITCHING ON AND OFF

Provides instructions for powering the machine on and off.

6.6. CYCLE PARAMETERS SETTING

Explains how to set cycle parameters and choose recipes.

6.7.1. SINGLE WRAPPING CYCLE

Details the single wrapping cycle operation.

6.7.2. DOUBLE WRAPPING CYCLE

Explains the double wrapping cycle operation.

6.7.3. WRAPPING CYCLE WITH FEEDER

Describes the wrapping cycle with a feeder.

6.8. CYCLE START AND STOP

Instructions for starting and stopping wrapping cycles.

6.8.1. INFORMATION VALID ONLY FOR “FEEDER CYCLE” WRAPPING MODE

Specific information for the feeder cycle start/stop.

6.9. PRESSER HEIGHT CHANGE

Instructions for adjusting the presser unit height.

6.10. PNEUMATIC CYLINDER WITH ROD

Explains how to adjust the pneumatic cylinder height.

6.11. SPOOL LOADING

Step-by-step guide for loading film spools onto the carriage.

MAINTENANCE INFORMATION

7.1. RECOMMENDATIONS FOR MAINTENANCE

General recommendations and safety precautions for maintenance.

7.2. PERIODICAL MAINTENANCE INTERVALS

Table outlining maintenance tasks and their frequency.

7.3. LUBRICATION POINT DIAGRAM

Illustrates lubrication points and recommended intervals.

7.4. LUBRICANT TABLE

Lists recommended lubricants for various machine components.

7.5. CONDENSATE DRAINAGE

Instructions for draining condensate from the air system.

7.6. AIR FILTER CLEANING

Steps for cleaning the air filter.

7.7. MACHINE CLEANING

Guidelines for general machine cleaning.

FAULT INFORMATION

8.1. ALARM MESSAGES

Lists alarm codes, problems, causes, and solutions.

REPLACEMENT INFORMATION

9.1. RECOMMENDATIONS FOR REPLACING MACHINE PARTS

General recommendations and safety for replacing parts.

9.2. REPLACING THE ROTARY TABLE WHEELS

Step-by-step guide for replacing rotary table wheels.

9.3. REPLACING THE ROTARY TABLE ROLLERS

Instructions for replacing rotary table rollers.

9.4. REPLACING THE GUIDING ROLLERS

Steps for replacing the guiding rollers.

9.5. REPLACING THE ROTARY TABLE GEAR WHEELS

Guide for replacing rotary table gear wheels.

9.6. RECOMMENDED SPARE PARTS LIST

Lists essential spare parts to keep in stock for downtime avoidance.

9.7. MACHINE DECOMMISSIONING AND SCRAPPING

Procedures for safely decommissioning and scrapping the machine.

ANNEXES

10.1. WARRANTY CONDITIONS

Details the warranty terms and conditions for the machine.

10.2. PRESSER PNEUMATIC DIAGRAM

Provides a pneumatic diagram for the presser unit.

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