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Robopac Masterplat PLUS FRD Series User Manual

Robopac Masterplat PLUS FRD Series
123 pages
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MASTERPLAT PLUS FRD-PGS
MASTERPLAT PLUS LP FRD-PGS
MASTERPLAT PLUS TP FRD-PGS
USE AND MAINTENANCE MANUAL
ENG

Table of Contents

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Robopac Masterplat PLUS FRD Series Specifications

General IconGeneral
BrandRobopac
ModelMasterplat PLUS FRD Series
CategoryStretch Wrapping Systems
LanguageEnglish

Summary

General Information

Purpose of the Manual

Explains the manual's aim to provide operator instructions to prevent risks.

Manufacturer and Machine Identification

Details information on the machine's identification plate.

Terms and Definitions

Defines recurring terms used in the manual for clarity.

How to Request Assistance

Provides contact information and procedures for technical assistance.

Attached Documentation

Lists documentation provided with the machine.

How to Read the Instructions for Use

Guides users on how to navigate and understand the manual.

Safety Information

General Safety Warnings

Provides general guidance and warnings for safe machine operation.

Safety Warnings for Handling and Installation

Details safety precautions for machine transport and setup.

Safety Warnings for Use and Operation

Outlines crucial safety measures for operating the machine.

Safety Warnings Related to Misuse

Covers foreseeable misuse and employer obligations for safety.

Safety Warnings on Residual Risks

Identifies and describes residual risks present even with safety measures.

Safety Warnings for Adjustments and Maintenance

Specifies safety precautions for performing maintenance and adjustments.

Safety Warning for the Electrical Equipment

Details safety requirements for the machine's electrical components.

Information and Safety Signs

Explains the meaning and placement of safety and information signs.

Perimeter Areas

Illustrates and defines the required safe working and perimeter areas.

Technical Information

Machine General Description

Provides an overview of the machine's purpose and capabilities.

Description of the Operation Cycle

Details the step-by-step process of the machine's operation.

Safety Device Description

Explains the function and location of various safety devices.

Description of Electrical Devices

Lists and describes the electrical components of the machine.

Description of Pneumatic Devices

Details the pneumatic components and their functions.

Description of Accessories on Request

Lists optional accessories available for the machine.

"Masterplat Plus” Technical Data

Provides dimensional specifications and technical data for the FRD/PGS models.

“Masterplat Plus LP FRD” and “PGS” Technical Data

Presents technical data and dimensions for the LP FRD/PGS models.

“Masterplat Plus TP3 FRD” and “PGS” Technical Data

Offers technical data and dimensions for the TP3 FRD/PGS models.

Noise Level

Specifies the airborne noise levels of the machine.

Installation Environment Characteristics

Outlines the required environmental conditions for installation.

Information on Handling and Installation

Recommendations for Handling and Loading

Provides guidance on safe handling and loading procedures.

Packing and Unpacking

Details how the machine is packed and how to unpack it safely.

Transport and Handling

Covers procedures and precautions for transporting the machine.

Handling and Lifting

Explains methods for safely handling and lifting the machine.

Installation of the Machine

Guides the user through the process of installing the machine.

Machine Fixing

Instructions on how to securely fix the machine to the floor.

Machine Underground Installation

Details the process for installing the machine underground.

Recommendations for Connections

General advice on making machine connections.

Pneumatic Connection

Steps for correctly connecting the pneumatic system.

Electrical Connection

Procedures for making the electrical connections to the machine.

Information on Adjustments

Recommendations for Adjustments

General advice before performing any adjustments on the machine.

“Film Stretch” Adjustment

Instructions for adjusting the film stretch mechanism.

Spool Carriage Lifting Chain Adjustment

How to adjust the spool carriage lifting chain.

Rotary Table Chain Adjustment

Steps for adjusting the rotary table chain.

“TP” Rotary Table Chain Adjustment

Adjusting the chain for TP rotary tables.

Adjusting Rotary Table Gear Wheels

Procedure for adjusting the rotary table gear wheels.

Adjusting the Table Guide Wheels

How to adjust the table guide wheels.

Information About the Use

Recommendations for Operation and Use

Provides recommendations for operating the machine safely and effectively.

Description of the Controls

Explains the function of each control on the machine.

Description of User Interface

Details the machine's user interface, navigation, and display colours.

"Main Menu" Page

Overview of the main menu options and their functions.

Machine Switching On and Off

Instructions for powering the machine on and off.

Cycle Parameters Setting

How to set and modify cycle parameters.

Description of the Wrapping Cycles

Details the different wrapping cycle types.

Cycle Start and Stop

Procedures for starting and stopping the wrapping cycles.

Presser Height Change

How to adjust the height of the presser unit.

Pneumatic Cylinder with Rod

Details on adjusting the pneumatic cylinder height.

Spool Loading

Instructions for correctly loading the film spool.

Maintenance Information

Recommendations for Maintenance

General advice and precautions for performing maintenance.

Periodical Maintenance Intervals

Table outlining maintenance tasks and their frequencies.

Lubrication Point Diagram

Illustrates lubrication points and intervals.

Lubricant Table

Lists recommended lubricants for various machine parts.

Condensate Drainage

Steps for draining condensation from the pneumatic system.

Air Filter Cleaning

Instructions for cleaning the air filter.

Machine Cleaning

Procedures for cleaning the machine's components.

Fault Information

Alarm Messages

Lists alarm codes, problems, causes, and solutions.

Replacement Information

Recommendations for Replacing Machine Parts

General advice and precautions for replacing parts.

Replacing the Rotary Table Wheels

Step-by-step guide to replacing rotary table wheels.

Replacing the Rotary Table Rollers

Instructions for replacing the rotary table rollers.

Replacing the Guiding Rollers

Procedures for replacing the guiding rollers.

Replacing the Rotary Table Gear Wheels

Guide to replacing rotary table gear wheels.

Recommended Spare Parts List

Lists essential spare parts to keep on hand.

Machine Decommissioning and Scrapping

Procedures for safely decommissioning and scrapping the machine.

Annexes

Warranty Conditions

Outlines the terms and conditions of the machine's warranty.

Presser Pneumatic Diagram

Shows the pneumatic diagram for the presser unit.

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