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Rockwell Automation Allen-Bradley 2198-H025-ERS User Manual

Rockwell Automation Allen-Bradley 2198-H025-ERS
244 pages
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Kinetix 5500 Servo Drives
Catalog Numbers 2198-H003-ERS, 2198-H008-ERS, 2198-H015-ERS, 2198-H025-ERS, 2198-H040-ERS, 2198-H070-ERS
2198-H003-ERS2, 2198-H008-ERS2, 2198-H015-ERS2, 2198-H025-ERS2, 2198-H040-ERS2, 2198-H070-ERS2,
2198-CAPMOD-1300
User Manual
Original Instructions

Table of Contents

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Rockwell Automation Allen-Bradley 2198-H025-ERS Specifications

General IconGeneral
BrandRockwell Automation
ModelAllen-Bradley 2198-H025-ERS
CategoryServo Drives
LanguageEnglish

Summary

Kinetix 5500 Servo Drives

Important User Information

Safety Information and Symbols

Explains safety symbols like WARNING, ATTENTION, and IMPORTANT for safe operation.

Chapter 1: Start

About the Kinetix 5500 Servo Drive System

Provides an overview of the Kinetix 5500 servo drive system and its applications.

Typical Hardware Configurations

Illustrates common hardware setups for Kinetix 5500 systems including standalone and multi-axis.

Typical Communication Configurations

Details network topologies like linear, ring, and star for Kinetix 5500 communication.

Safe Torque-off Configurations

Explains hardwired and integrated safety configurations for safe torque-off functionality.

Chapter 2: Planning the Kinetix 5500 Drive System Installation

Chapter 3: Mounting the Kinetix 5500 Drive System

Chapter 4: Connector Data and Feature Descriptions

Kinetix 5500 Connector Data

Illustrates and identifies connectors and indicators on Kinetix 5500 servo drives.

Safe Torque-off Safety Features

Explains the Safe Torque-off (STO) capability for safely turning off power transistors.

Chapter 5: Connecting the Kinetix 5500 Drive System

Determine the Input Power Configuration

Guides on identifying input power types (grounded vs. ungrounded) for connecting Kinetix 5500 drives.

Grounding the Drive System

Details procedures for grounding Kinetix 5500 drives and capacitor modules to a common chassis.

Wiring the Power Connectors

Provides examples and guidelines for connecting to the input power connectors of Kinetix 5500 drives.

Wire the Safe Torque-off Connector

Directs users to Chapter 9 for pinouts, features, and wiring of the hardwired Safe Torque-off (STO) connector.

Ethernet Cable Connections

Guides on connecting network cables between controllers and Kinetix 5500 drives.

Chapter 6: Configure and Start the Kinetix 5500 Drive System

Understanding the Kinetix 5500 Display

Explains the LCD display, status indicators, and navigation buttons for drive monitoring and configuration.

Configure the Drive

Covers including the drive in a Logix Designer application and setting network parameters.

Set the Network Parameters

Guides on programming network parameters such as IP address, gateway, and subnet mask via the LCD display.

Configure the Logix Designer Application Project

Provides steps for creating and configuring a Logix Designer project for the Kinetix 5500 drive system.

Configure the Logix5000 Controller

Details the steps to configure the controller within the Logix Designer application.

Configure the Kinetix 5500 Drive

Guides on configuring the Kinetix 5500 drive within the Logix Designer application, including hardwired and integrated safety.

Configure Drive with Hardwired Safety Connections

Explains how to configure Kinetix 5500 drives with hardwired safe torque-off connections.

Configure Drive with Integrated Safety Connections

Details configuring Kinetix 5500 drives with integrated safety using a GuardLogix safety controller.

Continue Drive Configuration

Outlines the remaining steps to configure the drive after establishing it in Logix Designer.

Configure the Motion Group

Guides on creating and configuring motion groups within Logix Designer for axis assignment.

Configure Axis Properties

Provides guidelines for configuring servo motor axis properties based on associated motors and devices.

Configure Servo Motor Axis Properties

Details the steps to configure the general and motor settings for servo motor axes.

Configure Induction Motor Axis Properties

Guides on configuring induction motor axis properties using Volts/Hertz or Sensorless Vector methods.

Download the Program

Instructs on downloading the configured Logix Designer application to the controller.

Apply Power to the Kinetix 5500 Drive

Provides steps for applying power to the Kinetix 5500 system after configuration.

Test and Tune the Axes

Covers testing and tuning axes using Logix Designer, including hookup tests.

Test the Axes

Guides on performing initial tests to verify axis functionality and connections before tuning.

Tune the Axes

Explains how to use the autotune feature for optimizing axis performance based on load observer.

Chapter 7: Troubleshooting the Kinetix 5500 Drive System

Safety Precautions

Highlights critical safety measures to observe when troubleshooting Kinetix 5500 servo drives.

Interpret Status Indicators

Explains how to interpret module, network, and Ethernet status indicators for diagnostics.

Fault Codes

Introduces fault code tables used to identify fault sources and provide resolution steps.

Chapter 8: Removing and Replacing Servo Drives

Remove and Replace Kinetix 5500 Servo Drives

Provides step-by-step procedures for safely removing and replacing Kinetix 5500 servo drives.

Remove Power and All Connections

Details the critical steps to remove power and disconnect all wiring before drive removal.

Start and Configure the Drive

Guides on reapplying power, configuring network settings, and verifying the replacement drive's operation.

Chapter 9: Kinetix 5500 Safe Torque-off - Hardwired Safety

Safe Torque-off Connector Data

Describes the 10-pin connector used for cascading hardwired safety connections between drives.

Wire the Safe Torque-off Circuit

Offers guidelines for wiring Kinetix 5500 safe torque-off drive connections.

Safe Torque-off Feature Bypass

Details how to wire jumper plugs to bypass the safety function when it is not required.

Chapter 10: Kinetix 5500 Safe Torque-off - Integrated Safety

Certification

Lists the TÜV Rheinland approval for Kinetix 5500 drives with integrated STO for safety applications.

Important Safety Considerations

Highlights user responsibilities for validating sensors, risk assessment, and machine certification for safety systems.

Safety Application Requirements

Covers requirements for safety applications including PFH, reaction times, and functional verification tests.

Category 3 Requirements According to ISO 13849

Details safety-related part design attributes for achieving Category 3 requirements.

Description of Operation

Describes the STO feature's method for disabling output power transistors and response time.

Safe Torque-off Feature

Explains the STO feature's protection capabilities and its use with other safety devices.

Out-of-Box State

Describes the default state of 2198-Hxxx-ERS2 drives and configuration options without or with a GuardLogix controller.

Understanding Integrated Safety Drive Replacement

Discusses complexities in replacing integrated safety drives due to safety network numbers (SNN).

Replacing an Integrated Safety Drive in a GuardLogix System

Provides scenarios and instructions for replacing integrated safety drives in GuardLogix systems.

Replacement with Configure Only When No Safety Signature Exists Enabled

Guides on replacing drives when no safety signature exists, based on scenario.

Appendix A: Interconnect Diagrams

Appendix B: Upgrade the Drive Firmware

Upgrade Firmware

Provides step-by-step instructions for selecting the drive module and performing the firmware upgrade using ControlFLASH.

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